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Renishaw OMI-2 User Manual

Renishaw OMI-2
33 pages
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Installation and user’s guide
H-2000-5233-03-A
OMI-2 - optical machine interface

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Renishaw OMI-2 Specifications

General IconGeneral
BrandRenishaw
ModelOMI-2
CategoryRecording Equipment
LanguageEnglish

Summary

OMI-2 Optical Machine Interface

EC Declaration of Conformity

Safety Guidelines

User Safety Precautions

Essential safety advice and precautions for users operating the OMI-2.

Machine Supplier Safety Duties

Machine supplier responsibilities for user safety, guards, and interlocks.

Care and Specifications

Introduction and Overview

Product Description

Overview of the OMI-2 as an optical receiver and machine interface.

Power Supply Details

Information on OMI-2 power supply requirements, voltage, and current.

Mounting Bracket Installation

OMI-2 Visual Diagnostics

START Signal Status LED

Yellow LED indicates START signal transmission status to the probe.

Low Battery Indicator LED

Red LED signals low battery; prompts prompt battery replacement.

LED Indicators for Probe and Signal Status

Probe Status and Error LEDs

Green/red LED for probe status; multi-colour LEDs indicate error conditions.

Signal Condition LED

Tri-colour LED indicates infrared signal status received from the probe.

OMI-2 Output Specifications

SSR Outputs (Probe Status, Error, Low Battery)

Details on SSR outputs for probe status 1, Error, and Low battery.

5V Isolated Outputs (Probe Status 2a)

Specs for 5V isolated probe status 2a, including load current and output voltages.

Power Supply Outputs (Probe Status 2b)

Specs for power supply driven probe status 2b, including load current and output voltages.

OMI-2 Output Waveform Diagrams

Signal Delay Specifications

Switch Configurations

SW1 Output Configuration

Configuration settings for the SW1 switch for different output modes.

SW2 Switch Configuration and Start Modes

SW2 Output Configuration

Configuration settings for the SW2 switch for probe status and start modes.

Auto and Machine Start Modes

Details on Auto Start intervals and Machine Start signal types.

Wiring Diagram

Application Notes: Probe Integration

Inspection and Tool Setting Probe Integration

Integrating OMI-2 with tool setting probes using M codes.

External Audible Indicator Setup

Using OMI-2 outputs to drive external audible indicators.

OMI-2 Cable Management

Cable Termination and Specifications

Procedures for cable termination and details on OMI-2 cable specifications.

Cable Sealing and Protection

Methods for cable sealing to protect against coolant and dirt ingress.

Fitting Flexible Conduit

Removing the OMI-2 Window

OMI-2 Label Maintenance

Adjusting Reception Range

Fitting the OMI-2 Window

Screw Torque Specifications

Fault-Finding: Initial Troubleshooting

Probe On/Off Switching Failures

Resolving issues with probe switching in Optical Start/Stop modes.

Beam Obstruction and Interference

Steps to fix beam obstruction and optical interference problems.

Fault-Finding: Operational Issues

Mid-Cycle Stops and Errors

Solutions for probe stopping mid-cycle or encountering unexpected errors.

Unexpected Triggers and Range Issues

Addressing unexpected triggers and probe out-of-range problems.

Fault-Finding: Advanced Diagnostics

Error LED Active with Probe On

Diagnosing probe switching on with an active ERROR LED.

Incorrect Triggering and Range Problems

Solutions for incorrect triggering and when the probe is out of reception range.

Fault-Finding: Control and Power Issues

Low Battery Signal Interpretation

Handling low battery indications without machine control feedback.

Machine Control Response to Probes

Troubleshooting machine control response to probe triggers or seating.

Probe Power-On Failures

Resolving issues where the probe fails to switch on.

Parts List and Ordering

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