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Reznor XL30 - User Manual

Reznor XL30
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TABLE OF CONTENTS
GENERAL INFORMATION ....................................................................1
Applicability ..............................................................................1
Important Safety Information .................................................................1
POWER VENT KITS .........................................................................2
Voltage ..................................................................................2
Kit Selection ..............................................................................2
Venter Assembly ..........................................................................3
Control System ............................................................................4
Venter Adapter ............................................................................4
Power Venter Sequence of Operation ..........................................................5
KIT INSTALLATION .........................................................................5
VENTING ..................................................................................9
Specific Venting Requirements ...............................................................9
Connecting Vent Cap To Double-Wall (Type B) Vent Terminal Pipe ..................................12
Connecting Single-Wall Vent Run to Double-Wall (Type B) Vent Terminal Pipe .........................12
OPERATIONAL TESTING ...................................................................12
REPLACEMENT PARTS .....................................................................13
Revision: X-CA1,2,3,4 (01-22) 136958-A
POWER VENT KIT INSTALLATION FOR DUCT FURNACES
Supersedes: X-CA1,2,3,4 (11-21) 136958-A
OPTIONS CA1, CA2, CA3, AND CA4 FOR MODEL X
AND OBSOLETE MODELS (H)CX, DX, (H)XE, AND (H)CXE
GENERAL INFORMATION
This optional power venter is a motorized vent exhauster designed to permit the installation of a gravity-vented heater
in an area of negative pressure up to 0.15 IN WC or where horizontal venting is required.
Applicability
NOTE: Models with the H prefix are standard and are not listed separately throughout this manual.
The venter assembly in this instruction form is designed to be installed only on the following equipment:
Models X/DX/HX and CX/HCX: duct furnace
Models XE/HXE and CXE/HCXE: packaged duct furnace and blower
Models XL/CXL and XLB/CXLB: fan and blower type unit heaters (power venter cannot be installed on model
XLB/CXLB units in sizes 030–105 when equipped with an optional blower cabinet)
Important Safety Information
Refer to the installation manual provided with the unit for important safety information.
Pay attention to all dangers, warnings, cautions, and notes highlighted in this manual. Safety markings should not
be ignored and are used frequently throughout to designate a degree or level of seriousness.
⚠ DANGER ⚠
Improper installation, adjustment, alteration, service, or maintenance can cause property damage,
injury, or death. Read the installation, operation and maintenance instructions thoroughly before
installing or servicing this equipment.
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Summary

General Furnace Information

Applicability and Model Compatibility

Details the specific furnace models compatible with the power venter kit.

Critical Safety Warnings

Highlights critical safety warnings, cautions, and dangers associated with the power venter installation.

Power Vent Kit Overview

Power Vent Kit Voltage Options

Lists the voltage options available for the power vent kits.

Selecting the Correct Power Vent Kit

Provides guidance on selecting the correct power vent kit based on furnace model and size.

Venter Assembly Specifications and Dimensions

Details the components, dimensions, and specifications of the venter assembly.

Control System and Venter Adapter

Explains the venter's control system and the function of the venter adapter.

Power Venter Operational Sequence

Describes the fundamental operation and sequencing of the power venter.

Power Venter Installation Guide

Flue Adapter and Venter Assembly Installation Steps

Details the steps for installing the flue adapter and the venter assembly onto the furnace.

Power Venter Electrical Wiring

Explains how to connect the electrical wiring for the power venter system according to diagrams.

Venting Installation Procedures

Specific Venting Requirements and Pipe Guidelines

Outlines specific requirements for vent pipe type, length, diameter, and termination.

Vent Terminal Arrangements and Clearances

Illustrates vertical and horizontal vent terminal configurations and required clearances.

Venter System Testing

Testing for Proper Venting Operation

Describes the procedure to test the vent system for safe and proper operation after installation.

Venter Component Replacement

Replacement Parts for Venter Assemblies

Lists part numbers and descriptions for replacement venter assembly components.

Summary

General Furnace Information

Applicability and Model Compatibility

Details the specific furnace models compatible with the power venter kit.

Critical Safety Warnings

Highlights critical safety warnings, cautions, and dangers associated with the power venter installation.

Power Vent Kit Overview

Power Vent Kit Voltage Options

Lists the voltage options available for the power vent kits.

Selecting the Correct Power Vent Kit

Provides guidance on selecting the correct power vent kit based on furnace model and size.

Venter Assembly Specifications and Dimensions

Details the components, dimensions, and specifications of the venter assembly.

Control System and Venter Adapter

Explains the venter's control system and the function of the venter adapter.

Power Venter Operational Sequence

Describes the fundamental operation and sequencing of the power venter.

Power Venter Installation Guide

Flue Adapter and Venter Assembly Installation Steps

Details the steps for installing the flue adapter and the venter assembly onto the furnace.

Power Venter Electrical Wiring

Explains how to connect the electrical wiring for the power venter system according to diagrams.

Venting Installation Procedures

Specific Venting Requirements and Pipe Guidelines

Outlines specific requirements for vent pipe type, length, diameter, and termination.

Vent Terminal Arrangements and Clearances

Illustrates vertical and horizontal vent terminal configurations and required clearances.

Venter System Testing

Testing for Proper Venting Operation

Describes the procedure to test the vent system for safe and proper operation after installation.

Venter Component Replacement

Replacement Parts for Venter Assemblies

Lists part numbers and descriptions for replacement venter assembly components.

Overview

This document describes the installation and maintenance of the Reznor Power Vent Kit for duct furnaces, specifically for models X, DX, HX, CX, HCX, XE, HXE, CXE, and HCXE. This kit is an optional motorized vent exhauster designed to facilitate the installation of gravity-vented heaters in areas with negative pressure (up to 0.15 IN WC) or where horizontal venting is required.

Function Description

The power vent kit's primary function is to assist in the safe and efficient venting of combustion gases from the furnace to the outside atmosphere. It includes a venter assembly, a venter flue adapter, and a control system. The venter assembly consists of a corrosion-resistant steel housing with a baked enamel finish, enclosing a centrifugal blower with forward-curved blades and a motor. The control system incorporates a pressure switch to initiate and terminate burner operation and a thermal switch for post-purge functionality, preventing lockouts due to temperature-sensitive blocked vent systems. Low-voltage control is managed by a built-in relay.

The operational sequence begins when the thermostat calls for heat, closing the circuit to the venter's relay coil. After a 15-60 second delay, the venter starts, and the air from its blower closes the pressure switch. This action completes the electrical circuit to the burner controls, opening the gas valve. When the thermostat is satisfied, the gas valve closes. The thermal switch then allows the venter blower to continue operating for a post-purge period, and finally, the pressure switch opens when the venter blower stops.

Important Technical Specifications

Voltage Options: The power vent kits are available in four voltage options:

  • CA1: 115V
  • CA2: 208V
  • CA3: 230V
  • CA4: 460V

Venter Assembly Blower Specifications:

  • Static Pressure (IN WC):
    • 030-300 unit sizes: 220 (0.00), 205 (0.25), 190 (0.50), 160 (0.75), 75 (1.00) CFM (70°F)
    • 350-400 unit sizes: 265 (0.00), 255 (0.25), 245 (0.50), 240 (0.75), 220 (1.00), 185 (1.25) CFM (70°F)
  • Dimensions:
    • 030-300 unit sizes: 7-1/2 inches (191 mm) height, 10 inches (254 mm) width, 7-1/16 inches (179 mm) length
    • 350-400 unit sizes: 9-3/8 inches (238 mm) height, 10-5/8 inches (270 mm) width, 8-1/2 inches (216 mm) length
  • Electrical Specifications (Motor):
    • 115V (PN 29992, 29994): 1.4 Amps (Full Load), 1.94 Amps (Locked Rotor)
    • 208V (PN 30229, 30233): 0.72 Amps (Full Load), 0.95 Amps (Locked Rotor)
    • 230V (PN 30231, 30235): 0.7 Amps (Full Load), 0.94 Amps (Locked Rotor)
    • Motor is 2-pole with nominal 3,000 RPM.

Venting Requirements:

  • Vent Pipe: For horizontal runs, Category III approved vent pipe or appropriately-sealed 26-gauge galvanized steel single-wall pipe. If at least half of the equivalent vent length is vertical, Category I approved vent pipe (single-wall or double-wall Type B) may be used.
  • Vent Length: Minimum vent length is 5 feet.
  • Pipe Diameter: Specific diameters are listed in Table 7 of the manual, ranging from 4 inches (102 mm) to 6 inches (152 mm), depending on the unit size. Maximum lengths vary by unit size and diameter, with reductions for elbows and vent caps.
  • Condensation: Single-wall vent pipe exposed to cold air or in unheated areas (below 45°F) must be insulated with at least 1/2-inch foil-faced fiberglass, 1-1/2# density insulation.
  • Vent Terminal Clearances (Horizontal): Minimum 18 inches from the wall to the vent terminal cap. Specific clearances to other building components (forced air inlet, combustion air inlet, building openings, gas/electric meters, adjoining buildings, public walkways, grade) are detailed in Table 8.

Usage Features

The power vent kit allows for greater flexibility in furnace installation by enabling horizontal venting and operation in negative pressure environments. It is designed for specific Reznor models (X/DX/HX, CX/HCX, XE/HXE, CXE/HCXE, XL/CXL, XLB/CXLB). The venter adapter ensures proper dilution air flow for safe and efficient operation. The kit includes all necessary components for installation, though some field-supplied items like sheet metal screws, vent pipe elbow (for vertical flue), wiring (18 GA for control, 14 GA for line voltage), and wiring accessories (flexible conduit, connectors) are required.

The venter assembly can be positioned with its discharge outlet pointing horizontally to vertically, but never below horizontal. This ensures proper exhaust and prevents spillage. The system is designed to comply with national and local electrical and gas codes, including ANSI/NFPA No. 70, Canadian Electrical Code Part I-C.S.A. Standard C22.1, and National Fuel Gas Code Z223.1 or CAN/CGA B149.1 and B149.2.

Maintenance Features

The document emphasizes the importance of proper installation by a qualified agency to prevent property damage, injury, or death. Regular operational testing is required after installation to ensure proper venting. This involves turning on gas and electric, lighting the unit according to instructions, and checking the flow direction at the drafthood's relief opening (room air should flow into the opening).

The manual provides a detailed list of replacement parts for currently-manufactured venter assemblies, including the cover, switches (sail/pressure), thermal switch, relay, blower housing, wheel, junction box, plate, fan blade, mounting bracket, motor, capacitor, and tubing. It notes that obsolete venter assemblies with a "V" prefix (line voltage controls) have replacement parts similar to low-voltage models. Obsolete 200, 300, and 400 series venters are not available and require replacement of the complete venter with a correct currently-manufactured model.

The document highlights that the venter assembly is factory-assembled and wired, including the blower, motor, capacitor, pressure switch, thermal switch, and junction box. This simplifies initial setup. Wiring diagrams are provided for different control systems (line voltage controls, spark pilot, match-lit pilot with pressure switch) to guide electrical connections. The importance of maintaining the vent system in a structurally-sound and properly-operating condition is stressed to ensure safe operation and prevent incomplete combustion and carbon monoxide production.

Reznor XL30 Specifications

General IconGeneral
BrandReznor
ModelXL30
CategoryFan
LanguageEnglish

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