EasyManua.ls Logo

Rheem 80MDV SERIES User Manual

Rheem 80MDV SERIES
80 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
ISO 9001:2008
INSTALLATION INSTRUCTIONS
FOR UPFLOW/HORIZONTAL TWO STAGE, COMMUNICATING
GAS FURNACES W/ECM BLOWER
(-)802V UPFLOW/HORIZONTAL SERIES
(-)(-)80MDV UPFLOW/HORIZONTAL SERIES
U.L. and/or C.S.A. recognized fuel gas and CO (carbon monoxide) detectors are rec-
ommended in all applications, and their installation should be in accordance with the
manufacturer’s recommendations and/or local laws, rules, regulations, or customs.
92-24161-148-03
SUPERSEDES 92-24161-148-02
ST-A1220-01-X0

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Rheem 80MDV SERIES and is the answer not in the manual?

Rheem 80MDV SERIES Specifications

General IconGeneral
BrandRheem
Model80MDV SERIES
CategoryFurnace
LanguageEnglish

Summary

General Safety Warnings

Fire and Explosion Hazard

Follow instructions to prevent fire or explosion, property damage, injury, or death.

Qualified Personnel Requirement

Instructions are for qualified service personnel only. Failure to follow can cause injury or death.

Proposition 65 Warning

Product contains chemicals known to cause cancer or reproductive harm.

Gas Leak Detection and Response

Steps to take if a gas leak is detected, including not using phones or switches.

General Information

Furnace Component Identification

Diagram and list of furnace components for identification.

Receiving and Inspection

Inspect cartons for transit damage and verify unit rating plate information.

Critical Safety Precautions

Mobile Home Installation Prohibited

Furnace is not approved for mobile home installation; doing so can cause fire or death.

Combustion and Ventilation Air Requirements

Adequate air is required for proper combustion and ventilation to prevent hazardous conditions.

Bypass Safety Switch Warning

Do not bypass safety switches; failure to follow can result in shock or injury.

Gas Leak Testing Procedures

Use approved leak detector; never use an open flame.

Location Requirements

Garage Installation Safety

Install furnace 18 inches above floor in garages to prevent ignition of flammable vapors.

Site Selection Criteria

Select site near duct system and gas piping, considering venting needs.

Clearance and Accessibility

Maintain clearances to combustibles and for service access.

Ducting Installation

Upflow Installation Procedures

Guidelines for connecting supply and return air plenums in upflow configuration.

Horizontal Unit Installation

Instructions for positioning and connecting ducts for horizontal furnace installations.

Combustion and Ventilation Air

Combustion Air Requirements

Ensure adequate fresh air for combustion and ventilation to prevent CO poisoning.

Combustion Air for Confined Spaces

Requirements for air openings in confined spaces for combustion and ventilation.

Combustion Air for Unconfined Spaces

Space volume requirements for unconfined spaces for combustion and ventilation.

Venting Requirements

General Venting Information

Venting must comply with instructions, codes, and utility requirements.

Vertical Venting Guidelines

Specifications for Type B-1 vent termination and sizing based on roof pitch.

Gas Supply and Piping

Natural Gas and Propane Safety

Key safety information regarding fuel types, odorants, and leak detection.

Gas Piping Installation

Instructions for installing gas piping according to codes and best practices.

Gas Pressure Settings

Proper natural gas and LP gas supply and manifold pressures are critical for operation.

Electrical Wiring

Electrical Connection Safety

Turn off power before making connections to prevent shock.

Grounding Requirements

Cabinet must have an uninterrupted ground according to the NEC.

Reversing Junction Box Connection

Steps to move the electrical junction box to the opposite side of the furnace.

Optional Accessories

Electronic Air Cleaner

Information on powering and installing an electronic air cleaner.

Humidifier Control

Humidifier output is a set of dry contacts. Logic for control detailed in manual.

Flue Adapter and Filters

Information on flue adapters and furnace filters.

High Altitude Adjustments

Natural Gas at High Altitudes

Installation requirements for natural gas furnaces at altitudes above 2000 ft.

LP Gas at High Altitudes

Orifice selection guidelines for LP gas furnaces at high altitudes.

Start-Up Procedures

Starting the Furnace

Step-by-step instructions for starting the furnace operation.

Sequence of Operation

Description of the furnace's operational sequence with Honeywell controls.

Integrated Furnace Control

Control Layout Diagram

Diagram showing the layout of the integrated furnace control board.

Low Voltage Wiring Connections

Details on connecting low voltage wires to the furnace control.

Furnace Control Dipswitch Settings

Dipswitch Map

Visual guide to the location and function of furnace control dipswitches.

Dipswitch Functions

Explanation of various dipswitch settings for system configuration.

Model Data and Display

Model Data Card Importance

Crucial role of the model data card for furnace operation and configuration.

Dual Seven-Segment Display

Information on the dual seven-segment display for status and fault codes.

Pushbutton Operation

Pushbutton Menu Navigation

How to navigate the status modes using the pushbutton.

Extended Display Mode

How the display mode changes when the pushbutton is pressed during power-up.

Temperature Sensors

Supply and Outdoor Air Sensor Inputs

Details on connecting and reading supply and outdoor air temperature sensors.

Auxiliary Inputs

Auxiliary Inputs Function

Using auxiliary inputs for switches like drain pan or smoke detectors.

Thermostat Wiring Diagrams

Communicating System Wiring

Wiring diagrams for communicating thermostats and systems.

Non-Communicating Condenser Wiring

Wiring diagrams for non-communicating condensers with communicating furnaces.

Legacy Single-Stage Thermostat Wiring

Wiring diagrams for legacy single-stage thermostats.

Legacy Two-Stage Thermostat Wiring

Wiring diagrams for legacy two-stage thermostats.

Non-Communicating Heat Pump Wiring

Wiring diagrams for non-communicating heat pumps.

Legacy Heat Pump Wiring (Single-Stage)

Wiring diagrams for legacy single-stage heat pumps.

Legacy Heat Pump Wiring (Two-Stage)

Wiring diagrams for legacy two-stage heat pumps.

Timing, Selections & Adjustments

Furnace Input Timing Diagram

Diagram illustrating the timing sequence for furnace operations.

Setting Furnace Input Rate

Procedures for setting the furnace input rate using meter time.

Airflow and Temperature Rise

Airflow Importance and Check

Importance of proper airflow for heat exchanger function and efficiency.

Temperature Rise Check Procedure

Steps to measure and verify the temperature rise across the furnace.

Furnace Nameplate Data

Information found on the furnace nameplate for settings and specifications.

Safety Features

Limit Control and Roll-Out Switches

Function and troubleshooting for limit controls and flame roll-out switches.

Pressure Switch Operation

How the pressure switch monitors vent system conditions.

Maintenance Procedures

Filter Maintenance

Importance of keeping air filters clean for optimal furnace performance.

Lubrication Information

Information regarding motor lubrication and warranty.

Annual Inspection Guidelines

Recommendations for annual inspection of furnace components.

Diagnostic Codes

Normal Operation Codes

List and description of normal operating codes displayed by the furnace control.

Fault Codes: Model Data Issues

Fault codes related to model data card errors and conflicts.

Fault Codes: Ignition and Flame Issues

Fault codes related to ignition failure and loss of flame.

Fault Codes: Limit and Pressure Switch Issues

Fault codes for limit control, pressure switch, and grounding issues.

Fault Codes: Low Pressure Switch Issues

Fault codes related to low pressure switch open or closed states.

Fault Codes: High Pressure Switch Issues

Fault codes for high pressure switch open or closed states.

Fault Codes: Blower Operation Issues

Fault codes related to blower cutback, no communications, or motor errors.

Fault Codes: Communications and Control Issues

Fault codes for internal control faults and communication errors.

Lockout and Furnace Control Issues

Lockout Conditions and Clearing

Explanation of lockout types (five-minute, one-hour, hard) and how to clear them.

Replacing the Furnace Control

Procedure for replacing the furnace control board, including data card transfer.

Diagnostic Flowchart

IFC Diagnostic Chart

Flowchart to help diagnose issues with the Integrated Furnace Control.

Related product manuals