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Rheem 90RS04EES Series User Manual

Rheem 90RS04EES Series
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92-24161-66-03
SUPERSEDES 92-24161-66-02
INSTALLATION INSTRUCTIONS
FOR HIGH EFFICIENCY CONDENSING GAS FURNACES
90RS, 90RT UPFLOW SERIES
90TS DOWNFLOW/HORIZONTAL SERIES
U.L. recognized fuel gas and CO (carbon monoxide) detectors are recommended in all
applications, and their installation should be in accordance with the manufacturer’s
recommendations and/or local laws, rules, regulations, or customs.
Upflow Models Downflow/Horizontal Models
Model Number Input (Btu) Tons Model Number Input (Btu) Tons
90RS04EES** 45,000 3 90TS04EES** 45,000 3
90RS06EES** 60,000 3 90TS06EES** 60,000 3
90RT07EES** 75,000 3 90TS07EES** 75,000 3
90RT07EFS** 75,000 4 90TS07EFS** 75,000 4
90RS09EJS** 90,000 4 90TS09EJS** 90,000 4
90RS09EGS** 90,000 5 90TS09EGS** 90,000 4.5
90RS10EGS** 105,000 4.5 90TS10EGS** 105,000 4.5
90RS12EHS** 120,000 5 90TS12EHS** 120,000 5
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Rheem 90RS04EES Series Specifications

General IconGeneral
Model90RS04EES
Series90RS
TypeGas Furnace
Fuel TypeNatural Gas
Efficiency Rating90% AFUE
Heating Capacity40, 000 BTU
Blower MotorVariable Speed
Vent TypeDirect Vent
Input BTU40, 000 BTU
Warranty10-Year Parts, Limited Lifetime Heat Exchanger

Summary

Installation Instructions

Upflow Models Table

Lists available upflow furnace models with their input and tonnage specifications.

Downflow/Horizontal Models Table

Lists available downflow/horizontal furnace models with input and tonnage.

Important Safety Information Warnings

General warnings about following instructions to prevent fire, explosion, or injury.

Installation Check List

Gas Supply Checks

Checklist items for ensuring proper gas supply and installation.

Electrical Checks

Checklist items for electrical connections and grounding.

Furnace Installation Checks

Checklist items for furnace installation clearances.

Duct Static Pressure Checks

Checklist items for measuring static pressure in ductwork.

Condensate Line Checks

Checklist items for condensate drain setup and protection.

Venting and Termination Checks

Checklist items for direct and non-direct vent system installation.

Safety Information

General Safety Warnings

Crucial warnings covering gas type, installation location, air supply, and operation.

Gas Leak Detection and Response

Instructions on what to do if a gas leak is detected and leak testing methods.

Duct Leakage and Air Quality

Warnings about how duct leaks can draw pollutants into the living space.

Specific Installation Precautions

Warnings related to mobile homes, garages, combustible floors, and lifting.

Combustion Air and Venting Safety

Warnings about improper venting, PVC cements, and air supply requirements.

Electrical and Mechanical Safety

Warnings regarding electrical connections, grounding, blower door switch, and temperature rise.

General Information

Furnace Design and Certification

Details on furnace design certification by CSA and installation codes.

Upflow Furnace Diagram

Schematic illustrating components of the upflow furnace model.

Downflow/Horizontal Furnace Diagram

Schematic illustrating components of the downflow/horizontal furnace.

Efficiency and Indoor Air Quality

Duct System Importance

Explains how duct system balance affects efficiency and indoor air quality.

Duct Leakage Hazards

Details the risks associated with duct leaks and pollutant migration.

Receiving and Inspection

Instructions for inspecting furnace cartons and contents upon receipt.

Location Requirements and Considerations

Corrosive Atmosphere Warning

Warning against using the furnace during construction with corrosive compounds.

Mobile Home Installation Warning

Explicit warning against installing the furnace in a mobile home.

Garage Installation Safety

Specific safety requirements for installing furnaces in residential garages.

Condensate Management

Requirements for auxiliary drain pans and heat tape in unconditioned spaces.

Clearances and Accessibility

Clearance Requirements

Details minimum clearances to combustibles for different furnace orientations.

Combustible Floor Installation

Warnings about installing on combustible floors, carpet, or tile.

Site Selection Criteria

Guidelines for selecting furnace location based on duct and gas piping.

Ducting

Airflow Importance and Warnings

Explains airflow importance and warns against combustion products in return air.

Upflow Unit Ducting

Instructions for connecting ductwork to upflow furnaces.

Downflow Unit Ducting

Instructions for connecting ductwork to downflow furnaces.

Venting and Combustion Air Piping

General Venting Information

Information on condensation, venting guidelines, and safety switches.

Canadian Venting Standards

Requirements for PVC/CPVC venting systems in Canada.

Pipe and Fitting Material Standards

Table listing pipe materials and their corresponding ASTM specifications.

Joining Pipe and Fittings

Instructions and warnings for joining PVC pipes and fittings.

Combustion and Ventilation Air

Non-Direct Furnace Air Supply

Warnings and requirements for air supply in non-direct installations.

Corrosive Atmosphere Impact

Explains how corrosive atmospheres affect furnace components.

Unconfined Space Air Requirements

Details air supply requirements for furnaces in unconfined spaces.

Confined Space Air Requirements

Details air supply requirements for furnaces in confined spaces.

Vent Pipe Installation

Non-Direct Vent Installation Guidelines

Important guidelines for installing non-direct vent systems.

Maximum Vent Pipe Lengths

Table showing maximum allowable vent pipe lengths based on elbows.

Standard Vent Terminations

Requirements for vent terminal locations for non-direct systems.

Direct Vent Installations

Direct Vent Venting Warnings

Warnings about improper venting causing CO poisoning, explosion, or fire.

Combustion Air System Requirements

Details the combustion air system design for direct vent furnaces.

Direct Vent Termination Guidelines

Guidelines for exhaust and combustion air terminations in direct vent systems.

Alternate Horizontal Termination Kits

Information and parts lists for alternate horizontal direct vent termination kits.

Concentric Terminations

Concentric Vent Kit RXGY-E03

Details for the concentric vent kit for vertical/horizontal runs.

Vent Kit Installation Options

Illustrations showing typical vertical and horizontal vent kit installations.

Location Requirements for Horizontal Direct Vents

Condensate Freezing Caution

Caution regarding condensate freezing and potential building damage.

Minimum Vent Clearances

Specifies minimum clearances for horizontal direct vent terminals.

Vent Location Guidelines

Guidelines for proper vent termination location to avoid issues.

Connecting to Furnace

Upflow Furnace Connections

Instructions for connecting exhaust and combustion air pipes for upflow furnaces.

Downflow/Horizontal Furnace Connections

Instructions for connecting pipes for downflow/horizontal furnaces.

Condensate Drain and Neutralizer

Condensate Drain Warnings

Cautions about draining outdoors and overflow prevention.

Upflow Model Condensate Setup

Details for setting up the condensate trap and drain for upflow models.

Downflow Model Condensate Setup

Details for condensate riser options and furnace shutdown.

Condensate Drain for Horizontal Installation

Horizontal Installation Steps

Step-by-step instructions for converting the condensate trap for horizontal use.

Reversing the Trap (Upflow)

Instructions for repositioning the condensate trap for right-side drainage.

Downflow Opposite Side Trap Connection

Diagram and notes for connecting condensate trap for downflow units.

Gas Supply and Piping

Gas Supply Type and Conversion

Warning about gas types, conversion kits, and proper installation.

Gas Piping Installation

Guidelines for installing gas piping according to local codes and utilities.

Gas Pressure Requirements

Details on natural and LP gas supply pressure requirements.

Gas Valve Operation

Description of the furnace's 24-volt gas valve and its operation.

LP Conversion

LP Gas High Altitude Considerations

Notes on LP gas properties and high altitude derating for Canadian installations.

Orifice Installation and Ordering

Information on selecting and ordering furnace orifices for LP gas.

Canadian High-Altitude Derate Method

Alternate method for altitude deration in Canada using manifold pressure.

Setting Gas Pressure

Supply Gas Pressure Measurement

Procedure for measuring and adjusting supply gas pressure.

Manifold Gas Pressure Measurement

Procedure for measuring and adjusting manifold gas pressure.

Electrical Wiring

Electrical Connection Safety

Warnings regarding turning off power and proper grounding.

Blower Door Safety Switch

Warning not to disable the blower door safety switch.

Component Protection and Wiring

Instructions on protecting electrical components and wiring polarity.

Thermostat Compatibility and Wiring

Information on thermostat compatibility and low voltage wiring.

Accessories

Field-Installed Options

Information on electronic air cleaners, humidifiers, and drain kits.

Furnace Twinning Installations

Requirements and considerations for twinning two furnaces.

High Altitude Instructions

High Altitude Conversion Kits

Details on kits for converting furnaces for high altitude use.

Natural Gas Altitude Adjustments

Cautions and procedures for adjusting natural gas furnaces at high altitudes.

Natural Gas Orifice Selection

Tables for selecting natural gas orifices based on altitude and heat value.

LP Gas at High Altitude Elevations

LP Gas Orifice Installation

Information on LP gas orifice selection and ordering.

Canadian High-Altitude Derate Method

Alternate method for altitude deration using manifold pressure for Canadian installations.

Start-Up Procedures

Furnace Start-Up Steps

Step-by-step instructions for starting the furnace.

Furnace Shut Down Steps

Instructions for safely shutting down the furnace.

Sequence of Operation

Details the operational sequence of the electronic controls.

Furnace Input Adjustment

Checking Furnace Input

Procedure for checking furnace input to prevent over-firing.

Setting Input Rate

Instructions for adjusting the furnace input rate to nameplate specifications.

Air Flow

Duct System Sizing Importance

Emphasizes the importance of proper duct system sizing for performance.

Temperature Rise Check

Procedure for checking airflow by measuring temperature rise.

Measured Temperature Rise Warning

Warning about adjusting temperature rise to the middle of the stated range.

Setting Blower Timings

Blower OFF Timings Adjustment

Instructions for setting blower off delays using the control board jumpers.

Changing Blower Speed

Instructions and warnings for changing blower speed settings.

Maintenance

Maintenance Instructions and Warnings

General warnings for qualified service personnel performing maintenance.

Filter Sizes and Installation

Table listing filter sizes and notes on installation and resizing.

System Operation Information

Customer Advice

Tips for customers to improve system operation and efficiency.

Annual Inspection Recommendations

Recommendations for annual inspection of furnace components.

Vent Pipe and Heat Exchanger Integrity

Warning about holes in vent pipes or heat exchangers causing toxic fumes.

Integrated Furnace Control (IFC) Troubleshooting

Troubleshooting Guide Overview

Notes on checking possibilities and gas pressures before troubleshooting IFC.

Start-Up Sequence

Steps and conditions for initiating furnace start-up.

Sequence of Operation

Details the furnace operational sequence for UT Electronic Controls.

Flame and Blink Code Interpretation

Explanation of flame status LEDs and IFC blink codes for diagnostics.

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