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Riello ALU 300 PRO power User Manual

Riello ALU 300 PRO power
72 pages
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INSTRUCTIONS FOR THE INSTALLER AND
FOR THE TECHNICAL ASSISTANCE CENTRE
ALUMINIUM
CONDENSING
BOILERS
ALU PRO
power
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Riello ALU 300 PRO power Specifications

General IconGeneral
FuelNatural Gas / LPG
Max working pressure3 bar
Energy class in heating modeA
NOx class5
TypeCondensing
Electrical supply230 V / 50 Hz
Gas connection3/4"
Thermal efficiency at 30% of the heat output108.3 %
Rated heat output at 80/60 °C30.7 kW

Summary

GENERAL SAFETY INFORMATION

BASIC SAFETY RULES

SAFETY DEVICES

TECHNICAL DATA

TEMPERATURE SENSORS POSITIONING

WIRING DIAGRAM

Component Connections

Detailed electrical wiring diagram showing connections for various components.

Installer Connections

Lists and illustrates connections to be made by the installer for accessories and external devices.

CONTROL PANEL

Interface Commands

Describes the buttons and indicators on the control panel in closed and open positions.

DISPLAY VIEW

Display Symbols and Information

Explains the various symbols and data shown on the boiler's digital display.

MAIN SCREEN

Screen Element Identification

Identifies and explains the different indicators and buttons on the main display screen.

OPERATION

Heat Request Systems

Describes the three types of heat request systems: OT+, 0-10V, and room thermostat.

SEQUENCE CONTROL STRATEGIES

PROTECTION FUNCTIONS

Boiler Temperature Limit

Describes the function that limits boiler outlet temperature.

Safety Temperature

Explains the safety feature that causes lockout if a safety temperature is reached.

Flue Gases Temperature

Details actions taken when flue gas temperature exceeds set limits.

Control of Delivery and Return Temperature

Describes protection against incorrect delivery/return temperature readings.

Module Anti-freeze Protection

Describes the protection of modules against freezing.

System Anti-freeze Protection

Details the system's protection against frost using outdoor temperature.

PLACE OF INSTALLATION

WATER CONNECTIONS

DRAINING THE CONDENSATE

GAS CONNECTION

FLUE GAS EXHAUST AND COMBURENT AIR INTAKE

ELECTRICAL WIRING

SAFETY THERMOSTAT AND FUSE

CONNECTING THE OUTDOOR TEMPERATURE SENSOR

PREPARING FOR INITIAL START-UP

INITIAL COMMISSIONING

Boiler Start-up Procedure

Step-by-step guide for starting up the boiler after installation.

CHECKS DURING AND AFTER INITIAL START-UP

SETTING THE COMBUSTION PARAMETERS

Module Calibration (U1)

Steps for calibrating the first thermal module's combustion.

Module Calibration (U2 onwards)

Steps for calibrating subsequent thermal modules.

Full System Combustion Calibration

Calibrating combustion with all heating elements operating.

GAS CONVERSION

Conversion Procedure

Steps for converting the boiler to operate with different gas types.

SETTING THE FUNCTIONAL PARAMETERS

Setting Central Heating Parameters

How to adjust central heating temperature setpoints.

Setting Domestic Hot Water Parameters

How to adjust domestic hot water setpoints.

INFORMATION DISPLAY

FAULT CODES

Temporary Error Codes

How temporary error codes are displayed on the unit.

Permanent Error Codes

How permanent error codes are displayed, leading to lockout.

Error Table

Comprehensive list of error codes and their descriptions.

PARAMETERS MENU

User Menu Parameters

List and explanation of user-configurable parameters for clock, calendar, and scheduling.

Installer Menu Parameters

List and explanation of installer-configurable parameters for setpoints, anti-freeze, and curves.

OEM Menu Parameters

Advanced parameters for OEM configuration, including PID adjustments and module settings.

MAINTENANCE

CLEANING THE CONDENSATE DRAIN AND SIPHON

REMOVING THE BURNER

POSITIONING ELECTRODES

TROUBLESHOOTING

Heating Unit Shutdowns

Lists common causes and solutions for heating unit shutdowns during pre-ventilation or after ignition attempts.

Burner Issues and Temperature Problems

Addresses issues like smell of gas, unburned products, cold system, and generator temperature problems.

Module Communication Errors

Discusses causes and solutions for communication problems between modules.

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