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Riello Array AR 2000 - User Manual

Riello Array AR 2000
80 pages
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cod. 20179980 rev. 13 01/2022
Array AR 1000 - AR 1500 - AR 2000
US INSTALLATION AND OPERATION MANUAL

Table of Contents

Questions and Answers

  • K
    kerri06Aug 18, 2025
    Why is my Riello Array AR 2000 Boiler showing an IGNIT_ERROR?
    • R
      Robert ReyesAug 18, 2025
      An IGNIT_ERROR on your Riello Boiler can occur due to several reasons: * Incorrect gas supply pressure: Adjust the gas supply to the correct pressure. * Absence of spark: Check the ignition electrode position. * Incorrect combustion air pressure: Inspect the vent system and remove any obstructions. * Voltage to gas valve not being 120Vac: Replace the power control board.
  • D
    Dawn McknightAug 21, 2025
    What to do if my Riello Boiler displays a MAX_TEMP_ERROR?
    • B
      Brian JohnsonAug 21, 2025
      If your Riello Boiler displays a MAX_TEMP_ERROR, it could be due to: * Faulty pump circulation: Change or restart the pump. * Closed valves on the hydraulic circuit: Open the valves. * Defective high limit switch: Replace the high limit switch.
  • S
    Sara LewisAug 23, 2025
    How to fix a FLUE_PRESSURE_ERROR on a Riello Array AR 2000?
    • C
      christopher33Aug 23, 2025
      A FLUE_PRESSURE_ERROR on your Riello Boiler may be caused by: * An obstruction in the exhaust system: Remove any obstructions. * An obstruction in condensate discharge: Remove any obstruction and confirm that the condensate can flow freely.
  • S
    Scott ElliottAug 26, 2025
    Why does my Riello Boiler have TOO_MANY_FLAME_LOSS errors?
    • M
      Melissa MurphyAug 26, 2025
      The TOO_MANY_FLAME_LOSS error on your Riello Boiler can be attributed to: * Damaged wires: Replace the damaged wires. * Improper combustion settings: Check for proper combustion settings. If the settings are correct, replace the spark/flame rod.
  • H
    Hannah HarrisAug 27, 2025
    What causes a FAN_ERROR_NOT_RUNNING on a Riello Array AR 2000?
    • M
      Matthew WatkinsAug 27, 2025
      A FAN_ERROR_NOT_RUNNING on your Riello Boiler can stem from: * Absence of 120 VAC voltage: Replace the power control board. * Absence of PWM signal: Replace the power control board. * The fan itself may be faulty: Replace the fan.
  • K
    kirbycherylAug 30, 2025
    What should I do if my Riello Array AR 2000 Boiler shows a GV_RELAY_ERROR?
    • C
      Christopher SmithAug 30, 2025
      If your Riello Boiler is displaying a GV_RELAY_ERROR: * Check the wires: If the wires are damaged, replace them. * If the wires are ok: Replace the gas valve or the power control board.
  • N
    Nancy FarleySep 1, 2025
    What does RETURN_OPEN mean on my Riello Array AR 2000 Boiler?
    • L
      Lucas HerreraSep 1, 2025
      A RETURN_OPEN error on your Riello Boiler indicates: * Damaged wiring: Replace the wiring if damaged. * Defective temperature sensor: Verify the temperature sensor has the correct resistance values; if incorrect, replace the sensor.
  • A
    Amanda RosarioSep 3, 2025
    What does SUPPLY_OPEN error mean on Riello Boiler?
    • S
      Shannon MillerSep 3, 2025
      A SUPPLY_OPEN error on your Riello Boiler means that: * The wiring is damaged: Replace it if damaged. * The temperature sensor is defective: Verify that the temperature sensor has the correct resistance values. If the values are incorrect, the sensor must be replaced.
  • B
    Bruce StevensonSep 6, 2025
    What does DHW_OPEN error mean on Riello Array AR 2000 Boiler?
    • R
      Rebecca LawrenceSep 6, 2025
      A DHW_OPEN error on your Riello Boiler indicates that: * The wiring is damaged: Replace it if damaged. * The temperature sensor is defective: Verify that the temperature sensor has the correct resistance values. If the values are incorrect, the sensor must be replaced.
  • M
    monique91Sep 8, 2025
    What causes LWCO_2_ERROR in Riello Array AR 2000 Boiler?
    • J
      Joshua LopezSep 8, 2025
      The LWCO_2_ERROR in your Riello Boiler is caused by: * All valves are not open or the pump is not running: Verify water is in the boiler and verify a good connection between the control module and low water probe.

Summary

GENERAL INFORMATION

Safety and Warnings

General safety warnings, cautions, and installation precautions.

Boiler Specifications

Boiler input/output ranges, compliance, and general features.

PRODUCT DESCRIPTION

Introduction and Scope

Overview of boiler, scope of delivery, and proper usage.

Emergency Shutdown

Procedure for emergency shutdown of the boiler.

Technical Data

Comprehensive technical specifications and performance data.

Boiler Structure

Diagram illustrating the internal components and layout.

Efficiency Curves

Graphical representation of boiler thermal efficiency.

INSTALLATION GUIDELINES

Regulations and Standards

Compliance with local, state, and national installation regulations.

Site Preparation and Location

Requirements for site preparation, location, and clearances.

Water Quality and Piping

Guidelines for water quality, supply/return piping, and low water cutoff.

Condensate and Safety Systems

Condensate drain, pressure relief, and high limit safety switch.

Gas Supply and Conversion

Gas supply piping, conversion, and O2 limit adjustments.

Electrical Power Wiring

Procedures for connecting AC electrical power to the unit.

Field Control Wiring

Connections for field controls like thermostats and sensors.

Venting Systems

Guidelines and materials for boiler venting systems.

Combustion Air Supply

Requirements for combustion air supply to the boiler.

COMMISSIONING AND OPERATION

Startup Procedures

Steps for filling systems, gas supply checks, and initial startup.

Cascade Installation

Installing and configuring multiple boilers in a cascade.

Control Panel Operation

Using the touchscreen control panel for monitoring and operation.

Service and Testing

Viewing errors, managing service, and module testing functions.

Board Replacement

Procedures for replacing display and control boards.

SHUTDOWN AND MAINTENANCE

Shutdown Procedures

Normal and emergency shutdown procedures for the heating system.

Maintenance Schedule and Tasks

Routine maintenance schedule and specific inspection tasks.

APPENDICES

Wiring Diagrams

Electrical wiring diagrams for AR 1000 and AR 1500 models.

Troubleshooting and Error Codes

Table of error codes, checks, and solutions for troubleshooting.

Venting and Clearance Data

Data for sizing ventilation systems and required clearances.

Parameter List and Flowcharts

List of adjustable parameters and operational flowcharts.

Riello Array AR 2000 Specifications

General IconGeneral
BrandRiello
ModelArray AR 2000
CategoryBoiler
LanguageEnglish

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