EasyManua.ls Logo

Riello Array AR 800 User Manual

Riello Array AR 800
72 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
cod. 20184133 rev. 4 02/2022
Array AR 800
US INSTALLATION AND OPERATION MANUAL

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Riello Array AR 800 and is the answer not in the manual?

Riello Array AR 800 Specifications

General IconGeneral
BrandRiello
ModelArray AR 800
CategoryBoiler
LanguageEnglish

Summary

GENERAL

1.1 Warnings & Cautions

General safety warnings and cautions for installers and operators.

1.2 Safety Instructions

Crucial safety instructions regarding gas, electricity, and flue gas handling.

1.3 General Warning

General warnings about installation, codes, and system compliance.

PRODUCT DESCRIPTION

2.1 Introduction

Overview of the Array AR 800 boilers, their purpose and design compliance.

2.2 Scope of delivery

Lists standard components included with the boiler unit.

2.3 Proper Use

Specifies intended applications and prohibited uses for the boiler.

2.4 Environmental Responsibility / Disposal

Discusses company policy on environmental care and packaging disposal.

2.5 Emergency Shutdown

Procedure for emergency shutdown by closing the manual gas shutoff valve.

2.6 Prolonged Shutdown

Procedures for startup after prolonged shutdown and safety device testing.

2.7 Size and Connections

Provides dimensional drawings and connection points of the AR 800 boiler.

2.8 Technical Data

Detailed specifications including input/output, pressures, electrical, and physical data.

2.9 AR 800 Structure

Diagrams showing the internal components and their numbering.

2.9 AR 800 Structure

Detailed list and description of numbered internal components.

2.10 Efficiency Curves

Graph illustrating thermal efficiency based on return water temperature.

REGULATIONS

3.1 Compliance with Standards and Regulations

Outlines conformity to national and local codes, standards, and certifications.

3.2 Operating Limits of the Boiler

Details system requirements and guidelines for hot water distribution systems.

INSTALLATION

4.1 Introduction

Introduces the chapter on unpacking, inspecting, and installing the AR 800 boiler.

4.2 Receiving the Unit

Instructions for inspecting the unit upon delivery for shipping damage.

4.3 Unpacking

Guidance on carefully unpacking the unit and checking for damage.

4.4 Site Preparation

Requirements for selecting and preparing the installation site, including access and pad.

4.4.1 Installation Clearances

Specifies minimum clearances required around the boiler for service access.

4.4.2 Setting the Unit

Instructions for removing packaging and positioning the boiler at its final location.

4.5 Boiler Location

Guidelines for choosing an appropriate indoor location for the boiler, considering safety and access.

4.6 Water Quality Guidelines

Specifies acceptable water quality parameters to prevent system damage.

4.7 Supply and Return Piping

Details requirements for connecting the boiler's water supply and return piping.

4.8 Low Water Cutoff

Explains the function and testing of the low water cutoff (LWCO) sensors.

4.9 High Limit Safety Switch

Describes the high limit safety switch and how to test its functionality.

4.10 Pressure Relief Valve Installation

Information on the factory-installed relief valves and their drain piping.

4.11 Condensate Drain and Piping

Instructions for connecting the condensate drain system and priming the siphon.

4.11 Condensate Drain and Piping

Further details on condensate management, neutralization, and materials.

4.12 Gas Supply Piping

Requirements for connecting the gas supply, including shutoff valves and regulators.

4.12.1 Gas Supply Specifications

Details on natural gas supply pressure and capacity requirements.

4.12.2 Manual Gas Shutoff Valve

Requirement for a manual gas shutoff valve upstream of the boiler.

4.12.3 External Gas Supply Regulator

Guidelines for selecting and installing an external gas pressure regulator.

4.12.4 Gas Type Conversion

Procedure for converting the unit from natural gas to propane.

4.12.4 Gas Type Conversion

Steps for switching from Natural Gas to LP gas.

4.12.5 Adjusting and Setting 02 Limits

Procedure for adjusting combustion air for optimal O2 levels.

4.12.5 Adjusting and Setting 02 Limits

Details on adjusting O2 levels for high and low fire settings.

4.13 AC Electrical Power Wiring

Instructions for connecting the unit to the AC electrical power supply.

4.13.1 Electrical Power Requirements

Specifies voltage, phase, frequency, and circuit requirements.

4.14 Field Control Wiring

Overview of connecting external controls like thermostats and sensors.

4.14.1 Room Thermostat Connection (Enable/Disable)

How to connect a room thermostat to the control panel terminals.

4.14.2 Air Damper

Configuration and connection of an optional air damper.

4.14.3 Outdoor Temperature Sensor

Installation and connection of the outdoor temperature sensor.

4.15 Venting

Requirements and approved materials for venting the boiler.

4.15 Venting

Further details on venting configurations, clearances, and condensate management.

4.15 Venting

Illustrates acceptable piping installations for venting and combustion air.

4.15 Venting

Illustrates different sealed combustion and room air intake configurations.

4.15 Venting

Lists approved materials for ventilation air and discusses combustion air sources.

4.16 Combustion Air

Requirements for supplying combustion air, including methods and prohibited environments.

4.16.1 Combustion Air From Outside the Building

Requirements for supplying combustion air from external openings.

4.16.2 Combustion Air From Inside the Building

Requirements for supplying combustion air from interior openings.

COMMISSIONING

5.1 Introduction

Emphasizes user instruction, safety precautions, and completion of installation before startup.

5.2 Filling the Condensate System

Procedure for filling the condensate system as per Section 4.11.

5.3 Filling the Boiler Heating System

Steps for filling the heating system and checking pressure.

5.4 Warnings Concerning the Gas Supply

Checks required before initial startup related to gas supply.

5.4.1 Confirming the Unit's Gas Type

How to verify the configured gas type and supply pressure.

5.4.2 Gas Type Conversion

Mentions the need for conversion if gas type differs from configuration.

5.5 Boiler Startup Procedure

Step-by-step guide to initiate the boiler's operation.

5.5 Boiler Startup Procedure

Continues startup procedure, including touchscreen interface and cascade screen.

5.5 Boiler Startup Procedure

Covers CH modes, reset curves, and DHW functions.

5.5.1 Minimum Water Flow (Heat Exchanger Protection)

Explains the unit's self-protection against low water flow.

5.5.2 Heating System Pressure Test

Procedure for testing the heating system pressure and filling the circuit.

5.6 Multiple Boiler Cascade Installation and Start-Up

Discusses managing multiple boilers as a coordinated heating system.

5.7 Boiler Cascade: Set Boiler Address

Procedure for assigning addresses to boilers in a cascade setup.

5.7.1 Boiler Cascade: Set Power switch S1

Instructions for setting the S1 power switch on cascade controllers.

OPERATION

6.1 Introduction

Guide to operating the Array Boiler using the front control panel.

6.2 Control Panel Description

Overview of the touchscreen control panel and its functions.

6.3 Touchscreen Control Panel Menus

Description of the menu structure and available screens.

6.3.1 Riello Screen

The initial screen displaying the Riello logo, entry point to the system.

6.3.2 Cascade Screen

Shows the configuration of cascaded boilers and basic controls.

6.3.3 Boiler Screen

Displays module status, supply temperature, and access to module details.

6.3.4 Module Screen

Shows module parameters, error status, and access to tests.

6.3.5 Performance Screen

Displays real-time performance trends for the last 10 minutes.

6.3.6 Error Screen

Lists recent errors, categorized as blocking or locking errors.

6.3.7 Service Screen

Displays parameters for the service reminder function and history.

6.3.8 Module Test Screen

Supports installer/service activities with test functions for modules.

6.4 Display board replacement

Procedure for replacing the front control panel, including configuration checks.

6.5 Control board replacement

Steps for replacing the main control board and reconfiguring settings.

6.6 Touchscreen Control Panel replacement

Notes that no setting actions are required when replacing the touchscreen panel.

SHUTDOWN

7.1 Shutting Down the Heating System

Procedure for normal shutdown via the control unit and fuel isolation.

7.2 Shutting Down the Heating System in an Emergency

Emergency shutdown steps using main breakers or stop switches.

ENVIRONMENTAL PROTECTION/DISPOSAL

Packaging

Information on the company's participation in recycling programs for packaging.

Old appliances

Guidance on recycling old appliance components.

APPENDIX

APPENDIX A – WIRING DIAGRAM AR 800

Provides a detailed wiring diagram for the AR 800 unit.

APPENDIX A – WIRING DIAGRAM AR 800

Details wiring connections for the Managing control board.

APPENDIX A – WIRING DIAGRAM AR 800

Details wiring for dependent modules (2/3).

APPENDIX B – CONNECTION DIAGRAM

Shows connection diagrams for the 905MN control board and its interfaces.

APPENDIX B – CONNECTION DIAGRAM

Diagrams for 905PB display and 905TS touchscreen connections.

APPENDIX C – MAINTENANCE

Provides a schedule and procedures for regular boiler maintenance.

APPENDIX D - HEAD AVAILABLE FOR THE SYSTEM

Tables showing head available for the system with and without glycol.

APPENDIX E – DE-RATING FOR ALTITUDE INSTALLATION

Information on adjusting capacity for high-altitude installations.

APPENDIX F - TROUBLESHOOTING TABLE

Lists lockout codes, error descriptions, checks, and solutions.

APPENDIX F - TROUBLESHOOTING TABLE

Continues the troubleshooting table with more error codes and solutions.

APPENDIX F - TROUBLESHOOTING TABLE

Further error codes and troubleshooting steps.

APPENDIX F - TROUBLESHOOTING TABLE

Lists warnings and error codes related to communication and sensors.

APPENDIX F - TROUBLESHOOTING TABLE

Details on checking pressure switches and using a multimeter.

APPENDIX F - TROUBLESHOOTING TABLE

Continues troubleshooting steps for pressure switches and air pressure differentials.

APPENDIX G – BOILER INSTALLATION (EXAMPLE DRAWINGS)

Provides example drawings for single unit boiler installation.

APPENDIX G – BOILER INSTALLATION (EXAMPLE DRAWINGS)

Provides example drawings for multiple boiler installation.

APPENDIX H – VENTING SIZE DATA

Data tables for calculating vent and combustion air system lengths.

APPENDIX I - EXHAUST TERMINALS AND AIR INLET CLEARANCES

Diagrams and specifications for exhaust terminal and air inlet clearances.

APPENDIX I - EXHAUST TERMINALS AND AIR INLET CLEARANCES

Illustrates horizontal and vertical venting termination configurations.

APPENDIX J - SENSOR RESISTANCE

Table showing sensor resistance values at different temperatures.

APPENDIX K - LIST OF PARAMETERS (WITH RANGES AND DEFAULT VALUES)

Lists parameters, ranges, default values, and user levels for boiler settings.

APPENDIX K - LIST OF PARAMETERS (WITH RANGES AND DEFAULT VALUES)

Continues parameter list for DHW and input/output configurations.

APPENDIX K - LIST OF PARAMETERS (WITH RANGES AND DEFAULT VALUES)

Continues parameter list for programmed outputs.

APPENDIX K - LIST OF PARAMETERS (WITH RANGES AND DEFAULT VALUES)

Continues parameter list for cascade settings and protections.

APPENDIX K - LIST OF PARAMETERS (WITH RANGES AND DEFAULT VALUES)

Continues parameter list for cascade settings and PID controls.

APPENDIX L – FLOWCHARTS

Flowchart illustrating the single module operation sequence.

APPENDIX L – FLOWCHARTS

Flowchart detailing the burner ignition sequence.

APPENDIX L – FLOWCHARTS

Flowchart for module cascade (stand-alone boiler) operation.

APPENDIX L – FLOWCHARTS

Flowchart for adding/removing modules in a cascade.

APPENDIX L – FLOWCHARTS

Flowchart for boiler cascade operation logic.

APPENDIX L – FLOWCHARTS

Flowchart for adding/removing boilers in a cascade.

APPENDIX L – FLOWCHARTS

Flowchart for the error checking cycle.

Related product manuals