Contents
1 Declaration.................................................................................................................................................................................. 3
2 Information and general warnings............................................................................................................................................ 4
2.1 Information about the instruction manual .................................................................................................................... 4
2.1.1 Introduction.................................................................................................................................................................. 4
2.1.2 General dangers.......................................................................................................................................................... 4
2.1.3 Other symbols ............................................................................................................................................................. 4
2.1.4 Delivery of the system and the instruction manual...................................................................................................... 5
2.2 Guarantee and responsibility....................................................................................................................................... 5
2.3 Guidance for the use of bio fuel blends up to 10%...................................................................................................... 6
2.3.1 Information and general instructions ........................................................................................................................... 6
2.3.2 Product Disclaimer Statement..................................................................................................................................... 7
3 Safety and prevention................................................................................................................................................................ 8
3.1 Introduction.................................................................................................................................................................. 8
3.2 Safety warnings........................................................................................................................................................... 8
3.3 Basic safety rules ........................................................................................................................................................ 8
3.4 Personnel training ....................................................................................................................................................... 8
4 Technical description of the burner ......................................................................................................................................... 9
4.1 Burner designation ...................................................................................................................................................... 9
4.2 Models available.......................................................................................................................................................... 9
4.3 Technical data ........................................................................................................................................................... 10
4.4 Electrical data............................................................................................................................................................ 10
4.5 Packaging - Weight ................................................................................................................................................... 11
4.6 Overall dimensions.................................................................................................................................................... 11
4.7 Firing rates ................................................................................................................................................................ 12
4.8 Test boiler.................................................................................................................................................................. 12
4.9 Burner description ..................................................................................................................................................... 13
4.10 Standard equipment .................................................................................................................................................. 13
5 Installation ................................................................................................................................................................................ 14
5.1 Notes on safety for the installation ............................................................................................................................ 14
5.2 Handling .................................................................................................................................................................... 14
5.3 Preliminary checks .................................................................................................................................................... 14
5.4 Installer/Servicer notes for the use of Gas oil with Bio blends up to 10% ................................................................. 15
5.5 Operating position ..................................................................................................................................................... 15
5.6 Boiler plate ................................................................................................................................................................ 15
5.7 Blast tube length........................................................................................................................................................ 16
5.8 Securing the burner to the boiler............................................................................................................................... 16
5.9 Combustion head setting........................................................................................................................................... 16
5.9.1 Combustion head calibration..................................................................................................................................... 17
5.10 Nozzle installation ..................................................................................................................................................... 17
5.10.1 Choice of nozzles for 1st and 2nd stage ................................................................................................................... 17
5.10.2 Nozzle assembly ....................................................................................................................................................... 18
5.11 Gas oil supply............................................................................................................................................................ 20
5.11.1 Double-pipe circuit..................................................................................................................................................... 20
5.11.2 The loop circuit.......................................................................................................................................................... 20
5.11.3 Single-pipe circuit ...................................................................................................................................................... 21
5.12 Hydraulic connections ............................................................................................................................................... 21
5.13 Pump......................................................................................................................................................................... 22
5.13.1 Technical data........................................................................................................................................................... 22
5.13.2 Pump priming ............................................................................................................................................................ 22
6 Electrical system...................................................................................................................................................................... 23
6.1 Notes on safety for the electrical wiring..................................................................................................................... 23
6.1.1 Electrical connections................................................................................................................................................ 23
6.1.2 Electrical wiring factory-set........................................................................................................................................ 24