Roberts Gorden Combat PGP 050

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FOR YOUR SAFETY

If you smell gas:

1. Open windows.

2. DO NOT try to light any appliance.

3. DO NOT use electrical switches.

4. DO NOT use any telephone in

your building.

5. Leave the building.

6. Immediately call your local gas

supplier after leaving the building.

Follow the gas suppliers

instructions.

Do not store or use petrol or other

flammable vapours and liquids in the

vicinity of this or any other appli-

ance.

Failure to follow these instructions

can result in death, injury or property

damage.

WARNING

Improper installation, adjustment, alteration,

service or maintenance can result in death, injury

or property damage. Read the Installation,

operation and service manuals thoroughly before

installing or servicing this equipment

Installation must be done by a contractor qualified

in the installation and service of gas/oil fired

heating equipment (whichever is applicable).

Installer

Please take time to read and understand these

instructions prior to any installation. Installer must

give a copyof this manual to the user/owner.

Owner/User

Keep this manual in a safe place close to the heater

to provide your serviceman with information should it

become necessary.

Roberts-Gordon Europe Ltd.

Oxford Street

Bilston, West Midlands WV14 7EG UK

Telephone: +44 (0)1902 494425

Fax: +44 (0)1902 403200

email: uksales@rg-inc.com

www.combat.co.uk

www.rg-inc.com

Combat

Warm Air Cabinet

& High-Flow Heaters

OIL FIRED: POP, POPH and

POP /H versions

Models 015 to 0100

GAS FIRED: PGP, PGPH and

PGP /H/M versions

Models 015 to PGP 0100

Installation, Commissioning,

Service & User Instructions

WARNING

Fire Hazard

X523F 02/03

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Summary

General Specification

High Flow (HF) Models

Heater Operation

Technical Data

General Data for Standard Models

Provides dimensions and specs for PGP/POP models, including High/Low/Modulating.

Oil Fired Burner Data

Technical data for Ecoflam Oil Fired Burners, Reference "G".

Natural Gas Burner Data

Technical data for Ecoflam ON/OFF Natural Gas burners.

LPG Burner Technical Data

Technical data for Ecoflam ON/OFF LPG burners.

High;Low Natural Gas Burner Data

Technical data for Ecoflam HIGH/LOW Natural Gas burners.

High;Low LPG Burner Data

Technical data for Ecoflam HIGH/LOW LPG burners.

Control Box - Oil Fired Heaters

Control Box - Gas Fired Heaters

Gas Burner Valve & Faults

Honeywell Combination Fan;Limit Thermostat

Motor Starter and Thermal Overload

Gas Valves

Fan Data - High Flow Heaters

Installation Requirements

Required Installation Standards

Lists relevant UK standards for gas and oil heater installation.

Installation of the Heater

Flue Installation Requirements

Specifies flue termination, bends, and material requirements.

Commissioning the Heater

Pre-Commissioning Checks and Electrical Tests

Covers initial checks, polarity, fan rotation, and settings.

Commissioning Oil Burners

Steps for commissioning oil burners, including pressure and air settings.

Commissioning Gas Burners

Steps for commissioning gas burners, including dry run and settings.

Wiring Diagrams

Star Delta Starters

Servicing Instructions

Burner Maintenance Procedures

Guidance on cleaning and inspecting burner components.

Removal & Replacement of Parts

Burner Removal and Replacement

Step-by-step guide for removing and refitting the burner assembly.

Fault Finding Charts

General Heater Fault Finding

A general chart for troubleshooting all heater types.

Oil Burner Fault Finding

Diagnostic chart for oil burner operational issues.

Gas Burner Fault Finding

Diagnostic chart for gas burner operational issues.

Flame Supervision Systems Troubleshooting

How to test and troubleshoot flame supervision systems.

Solenoid Valve Circuit Faults

Steps for testing solenoid valve operation and diagnosing faults.

Single Phase Fan Circuit Faults

Troubleshooting guide for single-phase main fan circuit issues.

Three Phase Fan Circuit Faults

Troubleshooting guide for three-phase main fan circuit issues.

User Instructions

Heater Operation Modes

Explains ON/OFF, High/Low, and Modulating operation.

Burner Lockout Reset and Fan;Limit Thermostat

User guide for burner lockout reset and fan/limit thermostat.

Lighting and Shutting Down the Heater

Instructions for starting, stopping, and restarting the heater.

Simple Fault Finding for Users

Basic troubleshooting steps for common user-encountered issues.

Conversion Information

Parts List