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Robopac Compacta S4 User Manual

Robopac Compacta S4
115 pages
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COMPACTA
S4-S6-S9-S12
USE AND MAINTENANCE MANUAL
Translation of original instructions
ENG

Table of Contents

Questions and Answers:

Robopac Compacta S4 Specifications

General IconGeneral
BrandRobopac
ModelCompacta S4
CategoryPackaging equipment
LanguageEnglish

Summary

General Information

Purpose and Identification

Explains the manual's objective, machine identification, and definitions.

Safety Pictograms

Explains danger, prohibition, and obligation pictograms for safety awareness.

Assistance and Documentation

Guides on contacting support and lists attached documentation for the machine.

Safety Information

General Safety and Handling

Fundamental safety principles, handling, and installation precautions for the machine.

Use and Operation Safety

Details safety precautions to be observed during machine use and operation.

Misuse and Residual Risks

Warns against misuse and identifies risks that remain after safety measures.

Adjustments, Maintenance & Electrical Safety

Safety guidelines for adjustments, maintenance, and electrical equipment.

Safety Signs

Explains the meaning and location of various safety and information signs on the machine.

Perimeter Areas

Defines the safe working zones around the machine for operators and product handling.

Technical Information

Machine Description and Cycles

Provides a general overview of the machine's function and explains different wrapping cycles.

Safety Device Descriptions

Describes the function and location of the machine's safety devices.

Electrical Devices

Details the various electrical components and their roles in the machine.

Pneumatic Devices

Details the various pneumatic components and their functions.

Technical Specifications

Provides key technical data like power, absorption, air consumption, and film features.

Product Dimensions

Specifies the allowable dimensions for products to be processed.

Machine Dimensions

Provides the physical dimensions (L, N, H, W) of the machine.

Noise Level

Presents information on the machine's noise level and related safety warnings.

Installation Environment

Outlines the required environmental conditions for machine installation.

Handling and Installation

Handling, Loading, Packing & Unpacking

Guidelines for handling, loading, packing, and unpacking the machine safely.

Transport Procedures

Explains safe methods for transporting the machine.

Machine Installation

Step-by-step instructions for the standard machine installation process.

Conveyors Assembly

Instructions for assembling the optional infeed and outfeed conveyors.

Connections Recommendations

General advice and requirements for making electrical and pneumatic connections.

Pneumatic Connection

Detailed instructions for connecting the pneumatic system.

Electrical Connection

Detailed instructions for making the electrical connections.

Adjustments

Conveyor Height Adjustments

How to adjust the height of the infeed and outfeed conveyors.

Roller or Skid Guides Adjustments

Instructions for adjusting the optional side guides for product containment.

Photocell Positioning

Guidance on adjusting the position of photocells and reflectors.

Pressers Adjustment

Instructions for adjusting the height and pressure of the pressers.

Spool Carriage Clutch Adjustment

Steps to adjust the spool carriage roller clutch for optimal film tension.

Wrapping Tension Adjustment

How to adjust the film wrapping tension.

Operation

Operation Recommendations

General advice and best practices for operating the machine safely and effectively.

Control Descriptions

Explains the function of each button and switch on the machine.

Control Panel Overview

Overview of the control panel's display and key functions.

Using the Control Panel

Guides on how to navigate and operate the control panel interface.

Operator and Password Management

Procedures for changing operators and managing passwords for security.

General Parameter Settings

How to access and modify general machine parameters.

Software Settings

Details on software settings like HMI enabling and display options.

Date and Time Setting

Specific steps to set the machine's date and time.

Manual Control Descriptions

Explains how to use the control panel for manual machine movements.

Setting Modification Modes

Overview of modes for editing texts, values, and adjusting parameters.

Copy Recipes Function

Instructions for copying machine recipes to/from an SD card.

Cycle Parameter Setting

How to set up and compose wrapping recipes by adjusting parameters.

Preparation and Start-Up

Steps to prepare the machine and procedures for starting it up.

Cycle Start and Stop/Restart

Procedures for starting a wrapping cycle and handling different stop/restart scenarios.

Maintenance Information

Maintenance Recommendations

General guidelines and safety precautions for performing maintenance.

Periodical Maintenance Intervals

Schedule and tasks for periodic maintenance based on operating hours.

Condensate Drainage and Air Filter Cleaning

Procedures for draining condensate and cleaning the air filter.

Rotary Ring Handling

How to manually handle the rotary ring for maintenance or spool changes.

Rotary Ring Belt Adjustment

Steps to adjust the belt tension on the rotary ring.

Conveyor Belt Adjustment

How to adjust the belt tension for the infeed and outfeed conveyors.

Machine Cleaning

Detailed procedures for cleaning the machine to maintain efficiency.

Fault Information

Operation Suggestions

Troubleshooting tips for common operational problems and their solutions.

Alarm Messages

Explains alarm codes, their causes, and recommended solutions.

Replacement Information

Replacing Machine Parts

General advice and safety precautions for replacing machine parts.

Film Cutting Blade Replacement

Step-by-step guide for replacing the film cutting blade.

Recommended Spare Parts List

Lists spare parts that should be kept on hand to avoid downtimes.

Annexes

Warranty Conditions

Details the warranty terms and conditions for the machine.

Pneumatic Diagram

Provides the pneumatic diagram for the standard machine configuration.

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