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Robopac ROBOT S7 User Manual

Robopac ROBOT S7
92 pages
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ROBOT S7
USE AND MAINTENANCE MANUAL
N. matricola • Serial number • Serienummer
N. d’identification • Matricula n.
Cod.: 3709306508
Rev. 01 Ed.: 09/21
ROBOPAC S.p.a
Via Fabrizio da Montebello, 81
47892 Repubblica di San Marino
Phone (+378) 0549 910511
Fax (+378) 0549 908549
Translation of original instructions
ENG

Table of Contents

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Robopac ROBOT S7 Specifications

General IconGeneral
BrandRobopac
ModelROBOT S7
CategoryPackaging equipment
LanguageEnglish

Summary

1. GENERAL INFORMATION

1.1. PURPOSE OF THE MANUAL

Explains the manual's role in operator guidance for risk prevention and minimization.

1.2. MANUFACTURER AND MACHINE IDENTIFICATION

Details the information found on the machine's identification plate for safety and operation.

1.3. TERMS AND DEFINITIONS

Defines recurring terms used throughout the manual for clarity and understanding.

1.3.1. PICTOGRAMS INDICATING DANGER

Summarizes safety pictograms that indicate danger, explaining their meaning and associated risks.

1.3.2. PICTOGRAMS INDICATING PROHIBITION

Lists and explains safety pictograms that indicate prohibited actions.

1.3.3. PICTOGRAMS INDICATING OBLIGATION

Lists and explains safety pictograms that indicate mandatory actions or requirements.

1.4. HOW TO REQUEST ASSISTANCE

Provides instructions on how to contact Robopac for technical assistance and spare parts.

1.5. ATTACHED DOCUMENTATION

Lists the documentation included with the machine, such as manuals and catalogues.

1.6. HOW TO READ THE INSTRUCTIONS FOR USE

Guides users on how to navigate and interpret the manual's structure and content.

2. SAFETY INFORMATION

2.1. GENERAL SAFETY WARNINGS

Provides essential safety warnings and precautions for machine operation and user interaction.

2.2. SAFETY WARNINGS FOR HANDLING AND INSTALLATION

Outlines crucial safety measures for safely handling and installing the machine.

2.3. SAFETY WARNINGS FOR USE AND OPERATION

Details safety guidelines for operating the machine correctly and preventing accidents.

2.4. SAFETY WARNINGS RELATED TO MISUSE

Identifies reasonably foreseeable misuses of the machine and employer obligations.

2.4.1. REASONABLY FORESEEABLE MISUSE

Specifies incorrect uses of the machine that could lead to hazards or damage.

2.4.2. EMPLOYER OBLIGATIONS

Defines the employer's responsibilities for operator training and safety compliance.

2.5. SAFETY WARNINGS ON RESIDUAL RISKS

Highlights inherent risks remaining after safety measures are applied, with specific examples.

2.6. SAFETY WARNINGS FOR ADJUSTMENTS AND MAINTENANCE

Provides safety precautions for performing adjustments and maintenance on the machine.

2.7. SAFETY WARNING FOR THE ELECTRICAL EQUIPMENT

Details environmental and operational conditions required for safe electrical equipment functioning.

2.8. INFORMATION AND SAFETY SIGNS

Explains the various safety and information signs affixed to the machine and their meanings.

2.9. PERIMETER AREAS

Illustrates and defines the required safety perimeter working areas around the machine.

2.10.MACHINE SAFE STOP

Outlines the step-by-step procedure for safely stopping the machine in emergency situations.

3. TECHNICAL INFORMATION

3.1. MACHINE GENERAL DESCRIPTION

Provides a general overview of the Robot S7 machine, its purpose, and capabilities.

3.1.1. MACHINE MODELS DESCRIPTION

Details the different film carriage types and their specific features for various models.

3.2. DESCRIPTION OF OPERATING CYCLE AND WRAPPING MODES

Explains the step-by-step operation cycle and common wrapping modes.

3.2.1. DESCRIPTION OF THE OPERATION CYCLE

Details the sequential phases of a typical wrapping operation.

3.2.2. WRAPPING MODES

Describes different wrapping modes like single, double, and double with feeder.

3.3. SAFETY DEVICE DESCRIPTION

Explains the function and location of various safety devices on the machine.

3.4. DESCRIPTION OF ELECTRICAL DEVICES

Identifies and describes the electrical components and sensors of the machine.

3.5. DESCRIPTION OF ACCESSORIES ON REQUEST

Lists and describes optional accessories available to enhance machine performance.

3.6. TECHNICAL SPECIFICATIONS

Presents detailed technical specifications and dimensional data for different machine models.

3.6.1. MACHINE AND PALLET DIMENSIONS

Provides dimensional data for the machine and compatible pallet sizes for various models.

3.6.2. TECHNICAL FEATURES

Lists key technical features such as battery type, feeding speed, and weight for different models.

3.6.3. NORDELETTRICA NE284 BATTERY CHARGER

Details specifications for the NE284 battery charger.

3.6.4. NORDELETTRICA NE328 BATTERY CHARGER FOR LITHIUM-ION BATTERIES

Details specifications for the NE328 battery charger for lithium-ion batteries.

3.7. SPOOL TECHNICAL SPECIFICATIONS

Provides technical specifications for film spools, including dimensions and weight.

3.7.1. SPOOL FEATURES

Lists features and dimensions for standard and mesh film reels.

3.8. NOISE LEVEL

Reports the detected airborne noise levels during machine operation according to standards.

3.9. INSTALLATION ENVIRONMENT CHARACTERISTICS

Specifies environmental conditions required for correct and safe machine installation.

4. INFORMATION ON HANDLING AND INSTALLATION

4.1. RECOMMENDATIONS FOR HANDLING AND LOADING

Offers essential guidance for safely handling and loading the machine.

4.2. PACKING AND UNPACKING

Details procedures for packing and unpacking machine components and materials.

4.3. TRANSPORT AND HANDLING

Describes safe transport methods using various vehicles and appropriate means.

4.4. INSTALLATION OF DISASSEMBLED PARTS

Guides the installation process for machine parts that are supplied disassembled.

4.4.1. INSTALLATION (WITH TILTED COLUMN)

Step-by-step instructions for installing the machine with its column in a tilted position.

4.4.2. INSTALLATION (WITH HORIZONTAL COLUMN)

Step-by-step instructions for installing the machine with its column in a horizontal position.

4.4.3. INSTALLATION OF FEELER AND RUDDER

Details the procedure for installing the feeler and rudder components onto the machine.

4.4.4. UPPER COVER INSTALLATION

Provides instructions for correctly installing the upper cover of the machine.

5. INFORMATION ON ADJUSTMENTS

5.1. RECOMMENDATIONS FOR ADJUSTMENTS

Offers general recommendations and safety precautions before performing adjustments.

5.2. "FILM STRETCH" ADJUSTMENT

Explains how to adjust the film stretch for specific reel carriages.

5.2.1. "FRD for mesh" TYPE REEL CARRIAGES

Specific instructions for adjusting film stretch on "FRD for mesh" reel carriages.

5.2.2. "P3GS" REEL CARRIAGES FOR CHANGING PRE-STRETCH RATIOS

Details how to adjust pre-stretch ratios on "P3GS" reel carriages.

5.3. SPOOL CARRIAGE LIFTING CHAIN ADJUSTMENT

Provides steps for adjusting the lifting chain tension on the spool carriage.

5.4. STEERING WHEEL RETURN SPEED ADJUSTMENT

Explains how to adjust the return speed of the steering wheel for safety.

5.5. ADJUSTING THE HEIGHT OF THE FEELER WHEEL

Details the procedure for adjusting the height of the feeler wheel.

5.6. FEELER THRUST ADJUSTMENT

Provides step-by-step instructions for adjusting the thrust of the feeler.

6. INFORMATION ABOUT THE USE

6.1. RECOMMENDATIONS FOR OPERATION AND USE

Offers essential recommendations and safety guidelines for operating the machine.

6.2. DESCRIPTION OF THE CONTROLS

Describes the main controls of the machine and their functions.

6.3. DESCRIPTION OF USER INTERFACE

Explains the touch screen interface, navigation modes, and available pages.

6.3.1. NUMERICAL AND ALPHANUMERICAL KEYBOARD

Details the usage of the numerical and alphanumeric keyboard for programming.

6.3.2. PROGRAMMING WINDOW

Explains the programming window layout and how to adjust parameters.

6.3.3. USING THE PANEL

Guides users on how to operate the machine's control panel and display.

6.4. "HOME" PAGE

Describes the "Home" page, its layout, and displayed information.

6.4.1. "HOME STANDARD CONTROL" PAGE

Details the "Home Standard Control" page and its functions.

6.4.2. "HOME MULTILEVEL CONTROL" PAGE

Explains the "Home Multilevel Control" page and parameter settings.

6.5. "MANUAL HANDLING" PAGE

Describes the controls for manual vertical movement of the film carriage.

6.6. "RECIPES" PAGE

Explains the "Recipes" page for activating and managing machine recipes.

6.6.1. "COPY RECIPE" PAGE

Details the procedure for copying recipes between different settings.

6.6.2. "COPY LEVEL" PAGE

Describes how to copy parameters from one level to another within a recipe.

6.6.3. "DATA TRANSFER" PAGE

Explains how to transfer recipe data to and from a USB storage device.

6.7. "WRAPPING CYCLE" PAGE

Details controls for programming the wrapping cycle, including modes and parameters.

6.8. "GENERAL PARAMETERS" PAGE

Describes the "General Parameters" page used for programming machine operating parameters.

6.9. "PRODUCTION COUNTERS (PALLETS)" PAGE

Explains how to check partial and total pallet production counts.

6.10."HMI SETTINGS" PAGE

Details settings for customizing the user interface, such as sound and language.

6.11."PASSWORD CHANGE" SCREEN

Guides users on how to change passwords for protected functions.

6.12."ENTER PASSWORD" SCREEN (USER LOGIN)

Describes the process of entering passwords for different user types.

6.14.NEW RECIPE PROGRAMMING

Provides a step-by-step guide for programming new recipes on the machine.

6.15.WRAPPING START AND STOP

Details the procedure for starting and stopping the wrapping cycle.

6.16.FILM SPOOL FEEDING

Explains the process of feeding the film spool into the machine.

6.17.FILM REEL FEEDING (APPLICABLE TO "P3GS" AND "PVS" CARRIAGES ONLY)

Specific instructions for film reel feeding on P3GS and PVS carriages.

6.18.BATTERY CHARGER MODE

Explains the battery charger mode and associated indicators and warnings.

LITHIUM-ION BATTERY RECHARGE

Details the procedure for recharging lithium-ion batteries.

7. MAINTENANCE INFORMATION

7.1. RECOMMENDATIONS FOR MAINTENANCE

Provides general recommendations and safety guidelines for performing maintenance.

7.2. PERIODICAL MAINTENANCE INTERVALS

Lists scheduled maintenance intervals for various machine components.

7.3. LUBRICATION POINT DIAGRAM

Illustrates lubrication points and intervals for machine maintenance.

7.4. LUBRICANT TABLE

Specifies recommended lubricants for different machine components.

8. FAULT INFORMATION

8.1. ALARM MESSAGES

Lists common alarm messages, their causes, and suggested solutions.

9. REPLACEMENT INFORMATION

9.1. RECOMMENDATIONS FOR REPLACING MACHINE PARTS

Offers advice and safety precautions for replacing machine parts.

9.2. BATTERY REPLACEMENT

Provides detailed steps and safety warnings for replacing machine batteries.

9.3. RECOMMENDED SPARE PARTS LIST

Lists essential spare parts that should be kept readily available to minimize downtime.

9.4. MACHINE DECOMMISSIONING AND SCRAPPING

Outlines procedures for safely decommissioning and scrapping the machine.

9.4.1. MACHINE DECOMMISSIONING

Details the steps for safely removing the machine from service.

9.4.2. MACHINE SCRAPPING

Explains the process for safely and environmentally disposing of the machine.

10. ΑΝΝΕXES

10.1.WARRANTY CONDITIONS

Specifies the terms and conditions of the machine's warranty.

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