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Rock Shox 2014 Pike - User Manual

Rock Shox 2014 Pike
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Service Manual
2014-2017 Pike
GEN.0000000004461 Rev E
© 2016 SRAM, LLC
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Summary

Safety First! Service Precautions

Protective Gear Recommendations

Advises wearing safety glasses and protective gloves during service procedures.

RockShox Suspension Service Requirements

Safety Instructions for Service

Provides critical safety guidelines to follow when performing maintenance on the fork.

Service Schedule and Specifications

Recommended Service Intervals

Outlines maintenance frequency based on service hours for optimal performance.

Lower Leg Assembly: Removal

Lower Leg Removal Procedure

Remove Bottom Bolts and Lower Leg Assembly

Completely removes the bottom bolts and separates the lower leg from the fork.

50 Hour Service: Lower Leg Service

200 Hour Service: Lower Leg Seal Service

Remove Dust Wiper Seal

Uses a tire lever to carefully pry out the dust wiper seal.

Lower Leg Seal Installation

Press Dust Wiper Seal and Install Wire Spring

Installs the new dust wiper seal flush with the lower leg surface and replaces the wire spring.

Air Spring Travel and Token Tuning

Solo Air Travel Options and Bottomless Token Tuning Chart

Chart detailing fork travel options and compatible Bottomless Tokens for Solo Air.

Dual Position Air Travel Options and Bottomless Token Tuning Chart

Chart detailing fork travel options and compatible Bottomless Tokens for Dual Position Air.

Air Spring Service: Removal

Air Spring Removal Procedure

Remove Dual Position Air Retaining Ring

Uses tools to push the DPA seal head and remove the retaining ring.

Air Shaft Removal Steps

Remove Solo Air Retaining Ring

Uses tools to push the SA seal head and remove the retaining ring.

Air Spring Service: Bottomless Token Installation

Solo Air Bottomless Token Installation

Installs Bottomless Tokens into the Solo Air top cap using an 8 mm hex wrench.

Air Spring Service: Installation

Air Spring Installation Procedure

Install and Torque Top Cap

Installs the top cap into the upper tube and tightens it to the specified torque.

Dual Position Air Spring Installation

Install and Torque DPA Adjuster Knob

Attaches the DPA adjuster knob and retaining nut, tightening to the specified torque.

Damper Service: Charger Damper Removal

Charger Damper Removal Steps

Remove Charger Damper Assembly from Upper Tube

Uses a 30 mm socket to loosen the damper top cap and remove the assembly.

Charger Damper Component Removal

Loosen and Remove Rebound Assembly

Uses wrenches to loosen the damper seal head and remove the rebound assembly.

Charger Damper Seal Head Replacement

Install New Seal Head Assembly with Grease

Applies grease to the new seal head seals and installs it onto the rebound damper shaft.

Optional Rebound Re-tune

Rebound Shim Stack Configuration

Lay Out Shim Stack According to Tune

Uses a chart to arrange shims for Soft, Medium, or Firm rebound tunes.

Rebound Damper Re-assembly

Install and Torque Main Piston Nut

Threads and tightens the main piston nut to the specified torque.

Damper Service: Charger Damper Assembly

Charger Damper Assembly Steps

Tighten Damper Seal Head to Specified Torque

Tightens the seal head clockwise using a torque wrench and specific wrenches.

Damper Service: Charger Damper Bleed

Charger Damper Bleed Steps

Create Vacuum and Purge Bubbles from Damper

Cycles the syringe and shaft to create vacuum and purge air bubbles from the damper.

Charger Damper Bleed Completion

Test Bleed: Lock Compression

Rotates the compression adjuster cam clockwise to the locked position to test.

Damper Service: Charger Damper Installation

Install and Torque Charger Damper into Upper Tube

Installs the Charger Damper into the upper tube and tightens the compression top cap.

Charger Damper Knob Installation

Install and Set Compression Mode;Low Speed Knobs

Places and turns the compression mode or low speed adjuster knobs to engage detents.

Tighten RCT3 Knob Retaining Nut

Tightens the RCT3 knob retaining nut to the specified torque while holding the knob.

Tighten RC Knob Retaining Nut

Tightens the RC knob retaining nut to the specified torque while holding the knob.

Charger Damper Low Speed Adjuster Installation

Install and Torque Low Speed Adjuster Knob

Installs the low speed adjuster knob and tightens its retaining screw to the specified torque.

Lower Leg Assembly: Installation

Inject Lower Leg Oil

Injects 10 mL of RockShox 0w-30 suspension oil into each lower leg.

Lower Leg Installation Steps

Tighten Bottom Bolts to Specified Torque

Threads and tightens the bottom bolts to 7.3 N-m (65 in-lb).

Install and Tighten Rebound Adjuster Knob

Installs the rebound adjuster knob and tightens its set screw to 1.1 N-m (10 in-lb).

Final Fork Assembly and Pressurization

Pressurize Air Spring to Rider Weight

Pressurizes the air spring to the appropriate pressure based on rider weight.

Rock Shox 2014 Pike Specifications

General IconGeneral
Wheel Size26", 27.5", 29"
Spring TypeSolo Air
DamperMotion Control
Steerer TubeTapered
Stanchion Diameter35mm
Max Rotor Size200mm
Intended UseAll Mountain/Trail
Travel140mm, 160mm
Axle15mm
AdjustmentsRebound, Low Speed Compression

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