Rockler 22818 User Manual

Introduction
Your new dovetail jig will cut Full Through
Dovetails and three varieties of Half Blind
Dovetails (flush half blind, offset half blind
and rabbeted half blind). (Figure 1) It will
accommodate stock from 1/2" to 1
1
⁄8" thick
and up to 11" wide.
The following instructions begin by detail-
ing how to set up the jig for basic 1/2"
and 3/4" material to mill flush half-blind
dovetails and full through dovetails (Fig. 1).
Once you have mastered this technique, you
can add other joints to your repertoire such
as offset dovetails and rabbeted dovetails.
(See page 8 for details.)
Square and flat material is key to the success of
perfectly aligned joints. For any of the joints being
cut, always cut additional pieces the exact size of
those being used in your project to experiment with
the settings for joint accuracy
1 Clamp Handle (2)
2 Cam (4)
3 Clamp Axle (2)
4 Stop Bar (1)
5 Clamp Bar (2)
6 Pin Template
7 Clamp Springs (not shown)
8 Fence Lock Knobs (2)
9 1/2" Half-Blind/Tails Template (1)
10 Jig Body (1)
PARTS LIST - Complete Dovetail Jig
160
5405 & 160
5405 & 160
5405 & 160
5405 & 160
5405
Blk
Cyan & Blk
160, (white rockler)
5405, (white rockler)
Preferred
5405 & 160
Black
5405
647
Black
5405
Complete Dovetail Jig Instructions
Through Dovetails
Half Blind Dovetails
Figure 1
1
11 “L” Shaped Adjustable Stops (2)
12 Cam Lock Knob (4)
13 Cam Lock Housing (4)
14 Template Adjustment Bar (2)
15 1/2"-14° Dovetail Bit
16 1/2"-8° Dovetail Bit
17 5/16" Straight Bit
18 1/2"-8mm Collet Reducer
19 Template Guide Bushing Set
5
9
2
10
11
9
14
19 17 16
15
18
4
3
1
12
13
8
6

Rockler 22818 Specifications

General

Brand	Rockler
Model	22818
Category	Tools
Language	English

Summary

Getting Started with Your Dovetail Jig

Introduction

Overview of the Rockler Dovetail Jig's capabilities for cutting various joint types.

Parts List

Lists all components included with the complete dovetail jig for reference and identification.

Half-Blind Dovetail Instructions

Secure the Jig to Your Workspace

Details on how to attach the jig securely to a workbench or shop-built base for stability.

Set Up the Router and Bits

Guidance on selecting and installing the correct router bits and guide bushings.

Drawer Layout and Part Labeling

Recommended method for labeling and orienting drawer parts before milling for accuracy.

Locate and Set Jig Stops

Procedure for setting adjustable stops for repetitive joint milling and consistent spacing.

Insert Drawer Parts into Jig

Steps for positioning and securing drawer sides and fronts in the jig for cutting.

Set the Template Position

Instructions on setting the template position based on material thickness for accuracy.

Adjust the Stop Bar for Fit

Guidance on adjusting the stop bar for accurate groove length and optimal joint fit.

Making Minor Joint Adjustments

Tips for fine-tuning router bit height and stop bar for optimal joint fit and tightness.

Full Through Dovetail Instructions

Layout and Identification of Parts

How to identify and mark tail boards and pin boards for box construction.

Set up the Jig for Through Dovetails

Steps for preparing the jig, including using shims and setting side stops for through joints.

Cutting the Tail Pieces

Procedure for milling the tail boards using the correct template, bit, and depth setting.

Cutting the Pin Pieces

Instructions for milling the pin boards to achieve a tight joint fit with the tails.

Test Fit and Final Adjustments

Method for checking joint tightness and making template adjustments for a perfect fit.

Quick Guides and Safety

Quick Guide: Half Blind Joints

Concise steps for setup and cutting half blind joints on 1/2" material.

Quick Guide: Through Joints

Concise steps for setup and cutting through joints on 1/2" material.

Tool Safety Rules

Essential safety precautions for operating the dovetail jig and router safely.

Other Dovetail Joint Types

Overview of offset and rabbeted dovetails and setup modifications.