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Rockwell Automation 440R-S12R2

Rockwell Automation 440R-S12R2
90 pages
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User Manual
Original Instructions
Guardmaster Safety Relays
Catalog Numbers 440R-S13R2, 440R-S12R2, 440R-D22R2,
440R-D22S2, 440R-EM4R2, 440R-EM4R2D

Table of Contents

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Rockwell Automation 440R-S12R2 Specifications

General IconGeneral
BrandRockwell Automation
Model440R-S12R2
CategoryRelays
LanguageEnglish

Summary

Important User Information

Safety Alert Symbols

Defines standard safety alert symbols used in the manual.

Chapter 2 Installation

Chapter 3 Wiring and Power

Wiring Requirements and Recommendations

Outlines essential requirements and recommendations for safe wiring practices.

Chapter 3 Power and Input Signals

Connect a Power Supply

Details how to properly connect a 24V DC power supply to the relays.

Safety Inputs

Introduces the types of devices that can be connected to safety inputs.

Chapter 3 Input Device Types

Devices with OSSD Output

Describes how to connect devices that use OSSD outputs.

Chapter 3 Safety Outputs

Chapter 3 Output and Reset Functions

Reset and Monitor Input

Explains the reset/monitoring input and its configuration options.

Chapter 3 Reset Modes

AutomaticManual Reset

Details the configuration and operation of automatic/manual reset modes.

Monitored Reset

Explains the requirements and operation of the monitored manual reset function.

Chapter 4 Configuration

Switch Adjustment

Guides users on how to adjust the rotary switches for configuration.

Chapter 4 Configuration Settings

Chapter 4 Configuration Process

Five Steps to Configure Your GSR Safety Relay

Outlines the five-step process for configuring the GSR safety relay.

Chapter 5 Status Indicators

Indicators During Normal Operation

Details the status indicators for normal operation and fault conditions.

Chapter 6 Pulse Testing Functions

Pulse Testing for Inputs

Explains the purpose and method of pulse testing for input circuits.

CI Safety Relay Pulse Test

Details the pulse test sequence specific to the CI safety relay.

Chapter 6 Pulse Testing Functions (Continued)

DI, DIS, and SI Safety Relays Pulse Test

Describes the pulse test sequences for DI, DIS, and SI safety relays.

Pulse Testing for OSSD Outputs

Explains pulse testing procedures for OSSD outputs.

Chapter 7 EMD Safety Relay Timing Functions

Off Delay, Non-retriggerable

Details the off-delay function when it is not retriggerable.

Chapter 7 EMD Safety Relay Timing Functions (Continued)

Off Delay, Retriggerable

Explains the off-delay function when it is retriggerable.

On Delay

Describes the operation and timing of the on-delay function.

Chapter 7 EMD Safety Relay Timing Functions (Continued)

Jog

Details the operation and timing sequences for the jog function.

Chapter 9 Application and Wiring Examples

CI Safety Relay Wiring Example

Provides an example wiring diagram for the CI Safety Relay.

Chapter 9 Application and Wiring Examples (Continued)

DI Safety Relay Wiring Example

Provides an example wiring diagram for the DI Safety Relay.

Chapter 9 Application and Wiring Examples (Continued)

DIS Safety Relay Wiring Example

Provides an example wiring diagram for the DIS Safety Relay.

Chapter 10 Ethernet Communication

Chapter 11 Troubleshooting

Follow These Steps

Outlines the systematic approach for diagnosing relay issues.

Chapter 11 Troubleshooting Steps

View the PWRFault Status Indicator (Step 1)

Guides users to check the PWR/Fault indicator as the first troubleshooting step.

Chapter 11 Troubleshooting PWRFault Indicator

PWRFault Status Indicator States

Explains the meaning of different PWR/Fault indicator states.

Chapter 11 Troubleshooting Power Supply

Check the Power Supply (Step 2)

Provides steps to check the power supply to the safety relay.

Chapter 11 Troubleshooting Power Supply Verification

Check Voltage

Instructs on measuring voltage at relay terminals A1 and A2.

Chapter 11 Troubleshooting Input Signals

Check Safety Device Inputs (Step 3)

Guides on checking the status of safety device inputs.

Check Voltage-free Contacts

Details how to test safety devices with voltage-free contacts.

Chapter 11 Troubleshooting Input Signal Verification

Chapter 11 Troubleshooting Waveform Analysis

Examine Pulse Test Waveforms

Explains how to analyze pulse test waveforms using an oscilloscope.

Chapter 11 Troubleshooting Pulse Test Effects

Chapter 11 Troubleshooting Timing and Circuits

Check the Single Wire Safety Circuit (Step 4)

Guides on troubleshooting the Single Wire Safety (SWS) circuit.

Chapter 11 Troubleshooting Reset Circuit

Check the ResetMonitoring Circuit (Step 5)

Provides steps to troubleshoot the reset and monitoring circuit connections.

Chapter 11 Troubleshooting Output and Reset Scenarios

Check the Safety Outputs (Step 6)

Guides on verifying the functionality of safety outputs.

Chapter 11 Troubleshooting Output Measurements

Chapter 11 Troubleshooting OSSD Output Issues

Chapter 11 Troubleshooting Auxiliary Output Issues

Appendix A Specifications

Appendix B Regulatory Approvals

Appendix B Safety Performance Ratings

SIL Rating

Provides the Safety Integrity Level (SIL) ratings for the relays.

Performance LevelCategory

Lists the Performance Level (PL) and Category ratings according to ISO 13849-1.

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