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Rockwell Automation 440R-EM4R2D

Rockwell Automation 440R-EM4R2D
90 pages
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User Manual
Original Instructions
Guardmaster Safety Relays
Catalog Numbers 440R-S13R2, 440R-S12R2, 440R-D22R2,
440R-D22S2, 440R-EM4R2, 440R-EM4R2D

Table of Contents

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Rockwell Automation 440R-EM4R2D Specifications

General IconGeneral
CategoryRelays
TypeSafety Relay
Input Voltage24V DC
Input TypeDual Channel
Number of Inputs2
Number of Safety Outputs2
Number of Auxiliary Outputs2
Output TypeRelay
Current Rating6A
Reset TypeManual
Series440R
Mounting TypeDIN Rail
Operating Temperature-20 to 55 °C
Weight200g

Summary

Important User Information

Chapter 1 Overview

Hardware Features

Describes the physical characteristics and components of the safety relays.

Chapter 2 Installation

DIN Rail Mounting and Removal

Explains the procedure for mounting and removing relays from a DIN rail.

Enclosure Considerations

Discusses requirements for installing relays within an enclosure.

Chapter 3 Power, Ground, and Wire

Wiring Requirements and Recommendation

Outlines essential guidelines for safe and effective wiring practices.

Terminal Assignments

Illustrates terminal identification and their functions on the relays.

Ground the Relay

Provides grounding requirements for the safety relays.

Connect a Power Supply

Explains how to connect the necessary power supply to the relays.

Safety Inputs

Lists the types of devices that can be connected to safety inputs.

Devices with Mechanical Contacts

Details connections for safety devices using mechanical contacts.

Devices with OSSD Output

Explains connections for devices with OSSD outputs.

Safety Mats

Describes wiring and configuration for safety mats.

Safedge Safety Edges

Details connections and compatibility for Safedge safety edges.

Safety Outputs

Covers the types of safety outputs available on the relays.

Single Wire Safety Input and Output

Explains the SWS feature for expanding safety functions.

Reset and Monitor Input

Details the reset and monitoring input functionality.

AutomaticManual Reset

Explains the automatic and manual reset configuration options.

Monitored Reset

Describes the monitored reset function and its signal requirements.

Chapter 4 Configuration

Switch Adjustment

Guides on adjusting the multi-position rotary switches for relay functionality.

CI and SI Safety Relays

Configuration options for CI and SI safety relays using a three-position switch.

DI and DIS Safety Relays

Configuration options for DI and DIS safety relays using a 10-position switch.

EMD Safety Relay

Configuration settings for the EMD safety relay's range and time functions.

Configuration Process

Details the five-step process for configuring the GSR safety relays.

Chapter 5 Status Indicators

Indicators During Normal Operation

Explains the meaning of status indicators during normal operation.

Chapter 6 Pulse Testing Functions

Pulse Testing for Inputs

Explains the use of pulse testing for inputs to verify safety functions.

CI Safety Relay

Details the pulse test sequence specific to the CI safety relay.

DI, DIS, and SI Safety Relays

Describes the pulse test sequence for DI, DIS, and SI safety relays.

Pulse Testing for OSSD Outputs

Explains pulse testing applied to OSSD outputs.

Chapter 7 EMD Safety Relay Timing Functions

Chapter 9 Application and Wiring Examples

Chapter 11 Troubleshooting

View the PWRFault Status Indicator (Step 1)

Guides on interpreting the PWR/Fault status indicator for diagnostics.

Check the Power Supply (Step 2)

Details how to check the power supply voltage to the relay.

Check Safety Device Inputs (Step 3)

Guides on checking safety device inputs for proper operation.

Check the Single Wire Safety Circuit (Step 4)

Guides on checking the Single Wire Safety (SWS) circuit.

Check the ResetMonitoring Circuit (Step 5)

Details how to check the reset and monitoring circuit.

Check the Safety Outputs (Step 6)

Guides on checking the safety outputs for proper operation.

EMD Expansion Safety Relay B1 B2 Inputs (Step 7)

Guides on troubleshooting EMD expansion relay B1/B2 inputs.

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