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Rollsizer Decapper - User Manual

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ROLLSIZER.COM AUTOMATIC DECAPPER
Operating and Maintenance Manual
PLEASE READ THIS MANUAL BEFORE YOU USE THIS MACHINE
(OR ASK US FOR TECHNICAL SUPPORT…...).
We are always happy to help if you have any questions, but it is nice to
know you have read this first. Please use the same terminology used in
this manual when contacting us. It will help us to understand what the
issue is.
All brass processing or reloading activities come with risks including
health, environmental or personal physical risks. The owners and users of
this Decapper acknowledge and accept the Rollsizer.com Pty Ltd terms
and conditions of sale. A copy of the terms and conditions are available
on the Rollsizer.com website.
The Decapper is designed for the small to medium volume personal
reloader. It is not designed or warranted for commercial or unattended
operation. The Decapper will process cases between 380ACP up to
308Win and only requires minor changes to the speed and using the
appropriate drop tube and shuttle to change calibres.
The Decapper has been designed for use with the supplied FW Arms
Universal Decapping Die and the small decapping pins ONLY. The
Decapper will NOT work with large pins. You can damage the Decapper if
you try.
Using decapping dies other than the one provided is not likely to work.
Question and Answer IconNeed help?

Do you have a question about the Rollsizer Decapper and is the answer not in the manual?

Summary

Initial Operation and Safety Warnings

Read Manual First Instruction

Crucial instruction to read the manual before operating the automatic decapper.

Disclaimer and Risk Acknowledgment

Users acknowledge risks associated with reloading and the decapper's terms.

Product Overview and Limitations

Describes the decapper's design for personal reloaders and its operational limits.

Operational Notes and Warnings

Covers expected wear, normal operating temperatures, whine, and modification warnings.

Introduction

Key Safety Points

Highlights critical safety aspects like monitoring, case types, and consumables.

Handling the Last Case Safely

Instructions for safely removing the final case from the decapper.

Safety and Disclaimer

General Safety Precautions

Rules for operating machinery safely, including user age and supervision.

Live Ammunition Warning

Strict warning against processing live primers, highlighting severe injury risk.

Acknowledgement of Terms and Conditions

Users must hold harmless Rollsizer.com Pty Ltd regarding decapper use liabilities.

Symbols and Suggestions Guide

Explains the meaning of a specific symbol used to provide operational suggestions.

Supplied Components

Decapper Assembly and Manual

Details the custom FW Arms Decapper Assembly and the included manual.

Standard Supplied Components

Lists items like self-aligning pegs, feed hose, and universal power supply.

Additional Required Parts

Notes the need for spare pins and calibre-specific drop tubes for operation.

Component Identification

Drop Tube and Feed Hose

Describes the drop tube and how the feed hose should be positioned.

Case Pusher and Controls

Identifies the case pusher mechanism, ON/OFF/Reverse switch, and speed control.

Decapping Die and Pegs

Points out the FW Arms Decapping Die and self-aligning pegs.

Mounting and Discharge Features

Shows mounting points and discharge tubes for cases and primers.

Decapper Operation

Case Feeding and Nesting Issues

Discusses potential case feeding problems and nesting leading to jams.

Step-by-Step Decapping Process

Details the process of feeding cases, decapping, and primer removal.

Primer Breakage Identification

Explains the audible "pop" and recommends batch processing for monitoring.

Decapper Location and Setup

Case Ejection and Pusher Adjustment

Describes how cases are ejected and issues with case pusher adjustment.

Removing the Last Case Safely

Instructions for safely removing the final case using pliers.

Bench Placement and Hose Routing

Guidance on positioning the decapper and routing discharge hoses.

Case Feeder Rotation for Hose Routing

Suggests rotating the case feeder for better hose routing.

FW Arms Decapper Installation

Hose Preparation and Shaping

Instructions for relaxing and shaping the feed hose for proper fit.

Securing the Decapper Unit

Guidance on using mounting holes to secure the decapper to a bench.

Decapping Die and Small Pin Compatibility

Emphasizes using only small pins and the specific FW Arms die for compatibility.

Pin Installation and Locktite Use

Details on safe pin removal, replacement, and using locktite for setting.

FW Arms Decapper Installation

Greasing Points and Linkage Alignment

Shows where to inject grease and the required alignment of the link/crank assembly.

Die Installation and Height Adjustment

Step-by-step guide for installing the decapping die and setting its height.

Using Reverse Switch for Linkage Adjustment

How to use the reverse switch to move the linkage to the lowest position.

Power Supply and Motor

Case Feed Issues and Adjustments

Addresses issues with case feeding, flash holes, and adjustments for specific cases.

Bearing Lubrication Procedure

Recommends using a grease pump for lubricating bearings.

PWM Power Supply and Speed Control

Explains the high-quality PWM speed controller and its dial operation.

Power Supply and Motor

Motor Whine and Soft Start

Discusses the normal motor whine at low speeds and soft start operation.

Power Supply Adapters and Connections

Details universal power supply compatibility and the need for plug adapters.

Hiccup Mode and Jam Clearing

Explains the "Hiccup" safety mode for jams and how to clear them.

Gearmotor Break-in and Carbon Brushes

Covers gearmotor bedding-in and the role of carbon brushes.

Switch Operation

Forward and Reverse Switch Functionality

Explains the operation of the forward (stay on) and reverse (momentary) switch.

Switch Durability and Arcing Warning

Warns against arcing on the switch which can cause failure.

Using Speed Control vs. Switch for Speed

Recommends using the speed controller for motor speed adjustments.

Casefeeder and Connecting Hose

Casefeeder Adaptor and Hose Connection

Details connecting the decapper to a Dillon casefeeder using an adaptor and hose.

Hose Fitment Variations and Trimming

Notes variations in casefeeder collars and potential need to trim the adaptor.

Cable Tie on Drop Tube Function

Explains the purpose of the cable tie on the drop tube end.

Hose Shaping with Hot Water

Method for shaping the vinyl hose using hot water for proper fitment.

Processing Rates and Hose Management

Hose Kinking and Reshaping

Describes how to reshape kinked hoses using hot water.

Hose Storage and Placement

Recommends how to store the hose to prevent kinks.

Decapper and Case Feeder Speeds

States the decapper's processing rate and compares it to case feeders.

Case Feeder Performance and Jam Causes

Discusses case feeder rates, upgrades, and causes of jams.

Calibre Conversions

Pistol Conversion Steps

Outlines the three basic steps for converting the decapper for pistol calibres.

Pistol Drop Tube Types and Calibres

Lists the different pistol drop tubes and the calibres they cover.

Drop Tube Height Adjustment

Explains how to adjust the drop tube height for different cases.

Case Nesting Issues and Sorting

Warns about case nesting and the need to sort mixed calibres.

Calibre Conversions

Rifle Conversion Process Overview

Explains the process for converting the decapper for rifle calibres.

Shuttle and Spring Replacement for Rifles

Details changing the shuttle and spring for rifle cases.

Calibre Conversion Procedure Steps

Step-by-step guide on how to change calibres on the decapper.

Drop Tube Height Check After Conversion

How to check and adjust the drop tube height after a conversion.

Maintenance Requirements

Lubrication and Cleaning Routine

Regular maintenance involves cleaning and lubricating linkages and bearings.

Pin and Guide Rod Breakage

Expected breakage of pins/rods and recommendation to keep spares.

Troubleshooting Motor Trip;Stop

Advice on what to do if the decapper motor trips or stops working.

Pre-Start Checks

Visual Inspection and Hose Check

Checks for power lead condition, hose kinks, and overall cleanliness.

Calibre Conversion and Casefeeder Check

Verifying correct conversion, drop tube adjustment, and casefeeder status.

Power Supply and Gearbox Checks

Ensuring power supply safety, circuit breakers, and gearbox integrity.

Bearing and Guide Rail Lubrication

Applying oil to spherical bearings and guide rails as part of checks.

Gearbox and Motor Maintenance

Gearbox Sealing and Longevity

The gearbox is sealed for life and requires minimal maintenance in domestic use.

Motor Carbon Brushes and Replacement

Discusses carbon brushes as wear items and their replacement.

Tools and FAQs

Required Tools for Operation

Mentions the wing nut, 8mm spanner, and Allen keys for adjustment.

Benefits of Pre-Decapping Cases

Advantages like reduced press maintenance and lead exposure.

Health Risks of Lead Exposure

Explains lead risks in reloading and how wet cleaning mitigates them.

Decapper FAQs - Health and Operation

Lead Exposure Health Effects

Details health impacts of lead exposure, including severe risks.

Crimped Primer Removal Capability

Explains the decapper's ability to remove most crimped primers and potential issues.

Case Fall-over and Jam Diagnosis

Identifies case fall-over jams and their common cause: case pusher linkage.

Adjusting Case Pusher Linkage

Step-by-step guide to adjusting the linkage to correct case orientation.

Decapper FAQs - Health and Operation

Linkage Adjustment Procedure

Detailed steps for adjusting the case pusher linkage using pivot bolts.

Caution on Lower Pivot Bolt Tightening

Warning not to overtighten the lower pivot bolt to avoid damage.

Peg Lifespan and Wear

Addresses the lifespan of the pegs and factors affecting it.

FAQ - Pegs and Wear

Peg Wear and Replacement Options

Discusses peg wear due to case soiling and availability of replacements.

Modified Pegset for 223 Cases

Introduces a modified pegset designed for improved case stability for 223 cases.

FAQ - Pin Breakage and Case Issues

Common Causes of Pin Breakage

Lists reasons for pin breakage like rocks, small cases, and off-center flash holes.

Handling Berdan Primers and Speed

Advice on running at ½ speed for Berdan primers to prevent stalling.

Case Fall-over Causes and Solutions

Explains why ejected cases might fall over, linking to primer issues or pusher adjustment.

FAQ - Component Replacement and Stalling

Guide Rod Replacement Procedure

Instructions for removing the cap assembly to replace the guide rod.

Shuttle and Spring Replacement

Details on unscrewing the cap to remove and replace the shuttle and spring unit.

Stalling on Startup Diagnosis and Fix

Explains stalling due to new gearmotor and suggests speed adjustment.

FAQ - Break-in, Placement, and Pin Check

Gearmotor Break-in Period

Recommends running the decapper unloaded for break-in to resolve stalling.

DC Motor Heat and Operation

Discusses the DC motor running hot and cooling down after break-in.

Decapper Placement Options

Suggests placing the decapper next to the press or on the shelf below it.

Identifying a Broken Primer Pin

Advises checking for the audible "pop" sound during primer removal.

Contact and Reseller Information

Reseller Inquiries

Contact information for those interested in becoming a reseller.

Technical and General Enquiries

Contact information for technical support and general questions.

Rollsizer Decapper Specifications

General IconGeneral
BrandRollsizer
ModelDecapper
CategoryIndustrial Equipment
LanguageEnglish

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