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Ropex RESISTRON RES-5010 User Manual

Ropex RESISTRON RES-5010
47 pages
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RESISTRON
Industrie-Elektronik GmbH Tel.: +49 7142 7776-0 E-Mail: info@ropex.de
Adolf-Heim-Str. 4 Fax: +49 7142 7776-211 Internet: www.ropex.de
74321-Bietigheim-Bissingen (Germany) Data subject to change
29.7.20
RES-5010
Important features
Microprocessor technology
OLED display (yellow / green), 4 lines, 20 characters (multilingual)
Automatic zero calibration (AUTOCAL)
Automatic configuration of the secondary voltage and current ranges (AUTORANGE)
Diagnostic interface for the PC visualization software
Automatic frequency adjustment
Heatsealing band alloy and temperature range selectable
Configurable alarm output
Configurable RESET input
0…10VDC analog output for ACTUAL temperature, electrically isolated
24VDC control inputs for AUTOCAL and ALARM-IN/RESET, electrically isolated
Alarm function with error diagnosis
Functionally compatible with the RESM-4
Operating
Instructions
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Ropex RESISTRON RES-5010 Specifications

General IconGeneral
Control range0-100%
Accuracy± 0.5 %
Protection classIP20
Input voltage230 V AC, 50/60 Hz
Operating temperature0°C to 50°C

Summary

Important features

1 Safety and warning notes

1.1 Use

Specifies intended use of the temperature controllers and compliance with instructions.

1.2 Heatsealing band

Details requirements for safe and reliable heatsealing band operation, including TCR.

1.3 Impulse transformer

Discusses the need for a suitable impulse transformer and installation precautions.

1.4 Current transformer PEX-W2/-W3

Highlights the importance of using the correct current transformer for system integrity.

1 Safety and warning notes

1.5 Line filter

Mandates the use of an original ROPEX line filter for standard compliance.

1.6 Standards / CE marking

Lists the standards and directives the controller complies with.

1.7 Warranty provisions

Outlines the warranty period and conditions for the device.

2 Application

3 Basics of temperature control / measurement

3.1 Problem

Outlines potential causes of unwanted overheating in heatsealing bands.

3 Basics of temperature control / measurement

3.2 Basics

Explains the principle of heatsealing band temperature control using resistance.

3 Basics of temperature control / measurement

3.3 Fault causes

Lists various potential fault causes leading to dangerous overheating.

3 Basics of temperature control / measurement

3.4 Measures to reduce the risk of overheating

Provides essential measures to prevent overheating in the heatsealing system.

3 Basics of temperature control / measurement

3.5 Possible faults and how to detect them

Details faults and their detection methods using different system components.

3 Basics of temperature control / measurement

3.6 Residual risks

Discusses remaining risks that may lead to undetected overheating even with monitoring.

4 Accessories and modifications

4.1 Accessories

Lists compatible accessories to optimize the monitoring device for specific applications.

4.2 Modifications (MODs)

Describes available modifications (MODs) for implementing special applications.

5 Technical data

6 Dimensions

7 Installation

7.1 Installation procedure

Provides step-by-step instructions for installing the RESM-5 monitoring device.

7 Installation

7.2 Installation steps

Details the process of integrating RESM-5 with RESISTRON controllers for alarm evaluation.

7 Installation

7.3 Wiring diagram

Illustrates the electrical connections required for the RESM-5 unit.

7.4 Power supply

Specifies requirements for connecting the device to the power supply.

8 Startup and operation

8.1 View of the unit

Identifies key components and features of the RESM-5 unit.

8.2 Unit configuration

Explains how to configure the device's settings for optimal operation.

8 Startup and operation

8.3 Heatsealing band

Details the importance and properties of the heatsealing band in the control loop.

8.4 Startup procedure

Guides through the initial steps for starting up and testing the monitoring unit.

8 Startup and operation

8.4.2 Restart after replacing the heatsealing band

Instructions for restarting the unit after replacing the heatsealing band.

9 Unit functions

9.1 LEDs and controls

Identifies and explains the function of LEDs and control buttons on the unit.

9 Unit functions

9.2 Display

Describes the various display modes and messages shown by the unit.

9 Unit functions

9.2.4 Error message

Explains how error messages are displayed and what they indicate.

9.3 Navigation in the menus

Details how to navigate through the device's menu system.

9 Unit functions

9.4 Menu structure

Presents a visual overview of the device's menu hierarchy.

9 Unit functions

9.5 Menu steps

Lists and describes the available menu steps and their setting ranges.

9 Unit functions

9.6 Monitoring temperature setting (maximum temperature set point)

Explains how to set and monitor the maximum temperature limit.

9.7 Temperature indication / actual value output

Describes how actual temperature is displayed and outputted as an analog signal.

9 Unit functions

9.8 Automatic zero calibration (AUTOCAL)

Details the automatic zero calibration process for accurate temperature measurement.

9 Unit functions

9.9 "ALARM-IN/RESET" signal

Explains the function and behavior of the external ALARM-IN/RESET signal.

9.10 AUTOCAL function disabled

Describes how to disable the AUTOCAL function to prevent accidental calibration.

9 Unit functions

9.11 Temperature unit Celsius / Fahrenheit

Allows switching the temperature display between Celsius and Fahrenheit.

9.12 Disable Configuration menu

Details how to lock the Configuration menu to prevent unauthorized changes.

9 Unit functions

9.13 Display brightness

Explains how to adjust the brightness of the OLED display.

9.14 Undervoltage detection

Describes the unit's behavior when the supply voltage drops below tolerance.

9.15 Unit information

Shows how to access unit details like firmware version and serial number.

9 Unit functions

9.15 Unit information

Shows how to access unit details like firmware version and serial number.

9.16 Diagnostic interface / visualization software

Details the interface for system diagnostics and process visualization.

9.17 System monitoring / alarm output

Explains features for error detection, diagnosis, and alarm output.

9 Unit functions

9.17 System monitoring / alarm output

Explains features for error detection, diagnosis, and alarm output.

9.18 Error messages

Provides a comprehensive list of error codes, their causes, and corrective actions.

9 Unit functions

9.19 Fault areas and causes (main RESISTRON controller)

Maps fault areas to explanations and possible causes for the main controller.

10 Factory settings

10.1 Customer settings

Allows saving and restoring custom device configurations.

11 Maintenance

12 How to order

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