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Ropex RESISTRON RES-408 User Manual

Ropex RESISTRON RES-408
64 pages
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ROPEX Industrie-Elektronik GmbH Tel.: +49 (0)7142-7776-0 E-Mail: info@ropex.de
Adolf-Heim-Str. 4 Fax: +49 (0)7142-7776-211 Internet: https://ropex.de
74321 Bietigheim-Bissingen (Germany) Data subject to change
3.3.20 Version 1
RESISTRON
RES-408
Important features
Microprocessor technology
Separate terminal for operation and display
Automatic zero calibration (AUTOCAL)
Automatic optimization (AUTOTUNE)
Automatic configuration of the secondary voltage and current ranges
(AUTORANGE, as of May 2006)
Automatic phase angle compensation (AUTOCOMP, as of June 2006)
Automatic frequency adjustment
Wide current and voltage range
0…10VDC analog output for ACTUAL temperature
24VDC control signals for START and PREHEAT with electrical isolation
Alarm function with fault diagnosis
Heatsealing band alloy and temperature range selectable as standard (as of June 2006)
Operating
Instructions

Table of Contents

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Ropex RESISTRON RES-408 Specifications

General IconGeneral
BrandRopex
ModelRESISTRON RES-408
CategoryController
LanguageEnglish

Summary

General Information

Copyright

Legal statement regarding content ownership and rights.

Intended Use

Specifies approved applications and risks of misuse for the temperature controller.

Heatsealing Band Requirements

Details alloy, TCR, and plating requirements for heatsealing bands.

Impulse Transformer Specification

Outlines requirements for impulse transformers and installation safety.

Current Transformer PEX-W4/-W5

Specifies the use of original ROPEX current transformers for system integration.

Line Filter Mandate

Mandates ROPEX line filters for CE conformity and EMC directives.

Maintenance Recommendations

Recommends regular terminal inspection and cleaning with dry compressed air.

Transportation Guidelines

Instructions for storing and transporting the device in its original carton.

Disposal Instructions

Guidelines for environmentally sound disposal according to EU directives.

Declaration of Conformity

Declares conformance with cited standards and directives for the RESISTRON controller.

Application Overview

Principle of Operation

Controller Description

Accessories and Modifications

Available Accessories

Lists optional accessories like temperature meters, filters, and transformers.

Modifications (MODs)

Details various modifications (MODs) for special application requirements.

Technical Data

Controller/Terminal Compatibility

Dimensions

Installation Guide

Installation Procedure

Step-by-step guide for installing the RESISTRON temperature controller.

Detailed Installation Steps

Illustrates installation with wiring diagram and key connection points.

Power Supply Connection

Details power supply connection, protection, and transformer wiring.

Line Filter Installation

Explains the function and installation of line filters for EMC compliance.

Current Transformer PEX-W4/-W5 Installation

Describes the integral role and connection of the current transformer.

Standard Wiring Diagram

Provides a standard wiring diagram for the RES-408 controller connections.

Wiring Diagram with Booster (MOD 26)

Shows the specific wiring diagram for using a booster connection (MOD 26).

Startup and Operation

Controller View and Identification

Identifies the main components of the RES-408 controller and terminal.

Controller Configuration

Details configuration of secondary voltage, current, and DIP switches.

Heatsealing Band Handling

Discusses band properties, burn-in, and replacement procedures.

Initial Startup Procedure

Step-by-step guide for the first-time startup of the controller.

Restart After Heatsealing Band Replacement

Guides on restarting the controller after replacing the heatsealing band.

Controller Functions

Indicators and Controls

Explains the LEDs, buttons, and terminal interface of the controller.

Display Operation

Describes power-up messages, home position, settings menu, and error messages.

Menu Navigation

Explains how to navigate controller menus with and without alarms.

Menu Structure

Visual representation of the controller's menu flow and options.

Menu Steps Overview

Details key menu steps like Home, Hand, SealHeat, and Preheat.

Specific Menu Functions

Explains AutoCal, Autocomp, and Hold mode functions within the menus.

Alarm Menu and Temperature Setting

Covers alarm menu functions and setting the heatsealing temperature.

Temperature Indication / Actual Value Output

Describes how actual temperature is displayed and output as an analog signal.

Automatic Zero Calibration (AUTOCAL)

Details the AUTOCAL function for automatically adjusting the zero point.

Heating to Heatsealing Temperature (HEAT)

Explains how the heating process is initiated using the START signal.

"PREHEAT" Signal Function

Explains the PREHEAT function for shortening heating time in critical applications.

Hold Mode Settings

Explains the different settings for the HOLD mode of the display.

Temperature Unit Selection

Describes how to switch between Celsius and Fahrenheit display units.

Measuring Impulse Duration

Explains setting the length of measuring impulses via software.

Automatic Phase Compensation (AUTOCOMP)

Explains the AUTOCOMP function for phase angle compensation.

Temperature Diagnosis

Describes temperature diagnosis activated via visualization software.

Heatup Timeout Function

Explains the heatup timeout function activated via software.

Communication Error Handling

Describes errors indicated by terminal display and their causes.

Undervoltage Detection

Explains standby mode activation due to low line voltage.

Diagnostic Interface / Visualization Software

Describes the diagnostic interface and visualization software connectivity.

System Monitoring / Alarm Output

Explains how the controller monitors the system and provides alarm indications.

Error Messages

Details error codes, their meanings, and required corrective actions.

Fault Areas and Causes

Explains fault areas with diagrams and possible causes for troubleshooting.

Factory Settings

Maintenance

How to Order

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