ROYAL GOURMET PD1200 - User Manual

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Summary

Safety Precautions

Critical Safety Warnings

Essential safety guidelines and cautions for operating the griddle, including fire prevention and safe usage.

Assembly Guide

Step-by-Step Assembly

Detailed instructions for assembling the portable gas griddle, including parts identification and assembly steps.

Safe Operation and Usage

General Safety Guidelines

Provides crucial safety rules for operating the grill, covering ventilation, clearances, and handling.

Operating and Lighting Instructions

Step-by-step guide on how to use and light the grill safely, including burner operation and shutdown.

Gas Cylinder Connection

Leak Checking Procedure

Procedure for checking gas connections for leaks using soapy water solution before operation.

Regulator and Hose Guidelines

Guidelines for using approved regulators and hoses, including lifespan and proper installation.

Gas Cylinder and Storage

Instructions for using, storing, and handling the gas cylinder and the appliance itself.

Maintenance and Cleaning

General Cleaning Guidelines

Instructions for cleaning various parts of the grill, including surfaces, grates, and grease cup.

Burner Assembly Cleaning

Detailed steps for cleaning the burner assembly, addressing common issues like clogging and insects.

Troubleshooting Common Issues

Gas Leaks and Fire Emergencies

Addresses gas leaks, hose issues, valve problems, and fires originating from the control panel.

Burner Ignition Problems

Troubleshoots issues preventing the burner from lighting, including gas supply and electrical components.

Grease Fires and Flame Issues

Solutions for grease fires and managing excessive flames on the cooking surface.

Advanced Troubleshooting and Safety

Flame and Gas Flow Problems

Resolves issues like low flame, blown-out flames, persistent grease fires, and flashback.

LP Tank and Burner Issues

Addresses problems with filling LP tanks, flare-ups, and one burner not lighting.

Operational Safety Reminders

Key safety reminders for grill operation, storage, and handling to prevent accidents.

Grilling Recipes and Techniques

Internal Temperature Charts

Guides for achieving desired doneness for beef, poultry, and pork based on internal temperatures.

Cooking Techniques and Recipes

Instructions for grilling various meats, seafood, and vegetables, including marinades.

Warranty and Customer Support

Warranty Coverage Details

Explains what the warranty covers, exclusions, and claim procedures.

Customer Service Information

Provides contact details for customer service inquiries regarding assembly, warranty, or accessories.

The Royal Gourmet Portable 2-Burner Gas Griddle, model PD1200, is designed for outdoor cooking, offering a versatile and convenient grilling experience. This appliance is intended for use with propane gas only and is not suitable for indoor use or in enclosed areas like buildings, garages, or recreational vehicles. It emphasizes safety with strict guidelines against storing flammable liquids nearby and advises against moving the grill during operation.

Function Description:

The PD1200 is a portable gas griddle equipped with two burners, allowing for independent heat control and diverse cooking options. It is designed to provide direct heat for grilling various foods, from meats like steak, hamburgers, and chicken to vegetables and even baked potatoes. The griddle surface ensures even heat distribution, making it suitable for searing, frying, and general outdoor cooking. The appliance includes a grease tray and a grease cup to manage drippings, promoting cleaner operation and easier maintenance.

Important Technical Specifications:

Model: PD1200
Fuel Type: Propane gas only (propane gas cylinder not included).
Burners: 2-burner system.
Oil/Grease Temperature Limit: Do not allow oil/grease to exceed 177℃ (350°F).
LP Tank Storage: Unconnected LP tank should be stored a minimum of 3m (10ft) away from the grill.
LP Tank Fill Limit: Never fill the gas cylinder beyond 80 percent full.
Clearance from Combustible Items: Keep all combustible items and surfaces at least 91cm (36 inches) away from the grill at all times.
Hose Length: The hose used must conform to the relevant standard for the country of use, with a maximum length of 1.5 meters.
Regulator Life Expectancy: Estimated as 10 years; replacement recommended within 10 years of manufacture.
Gas Cylinder: Must be used with a 1 LB gas cylinder.
Cylinder Storage Temperature: Never store where temperatures can reach over 122°F.

Usage Features:

The griddle is designed for straightforward operation, with clear instructions for assembly, gas cylinder connection, and lighting.

Assembly: The manual provides step-by-step visual instructions for assembling the griddle, including attaching the feet, main body, grease cup, griddle plate, and regulator.
Gas Cylinder Connection: It connects to a 1 LB propane tank via a flexible hose and an appropriate low-pressure regulator. Users are advised to consult their LPG dealer for suitable regulators.
Leak Checking: Before each use, a leak check using a soapy water solution is mandatory. This involves applying the solution to the hose and all joints; bubbles indicate a leak that must be rectified.
Lighting Instructions:
1. Turn the control knob clockwise to "OFF."
2. Connect the regulator to the gas bottle and turn the gas supply "ON" at the regulator.
3. Push down and turn the control knob anti-clockwise to "Full rate" while rapidly pushing the ignitor button.
4. If the burner doesn't light within 3-5 seconds, turn the knob off, wait 5 minutes, and repeat.
5. Heat adjustment is done by turning the knob to the High/Low position.
6. To turn off, switch the cylinder valve or regulator to "OFF" and then all control knobs on the grill clockwise to "OFF."
Safety Reminders: Emphasizes outdoor-only use, keeping children and pets away, not moving the grill when lit, and having a fire extinguisher handy. It also advises handling hot parts with gloves and allowing the appliance to cool completely before storing.
Grilling Recipes: The manual includes a section with grilling recipes and internal temperature charts for various meats (beef, poultry, pork, sausage), along with suggestions for kabobs, hamburgers, hot dogs, sweet corn, shrimp, crayfish, and baked potatoes. This provides guidance for achieving desired doneness and safe cooking temperatures.

Maintenance Features:

Regular cleaning and maintenance are crucial for the longevity and safe operation of the griddle. All cleaning should be performed when the barbecue is cool and the fuel supply is turned OFF.

"Burning Off": After every use, "burning off" the barbecue for approximately 15 minutes helps minimize excessive food residue.
Outside Surface: Clean with mild detergent or baking soda and hot water solution. Stubborn stains can be tackled with non-abrasive scouring powder, followed by rinsing. Oven cleaners are explicitly prohibited.
Interior of Barbecue Bottom: Residue should be removed with a brush, scraper, or cleaning pad, then washed with soapy water, rinsed, and dried.
Plastic Surfaces: Clean with a soft cloth and hot soapy water solution, then rinse. Abrasive cleaners, degreasers, or concentrated barbecue cleaners are not to be used on plastic parts.
Cooking Grate or Griddle: Use a mild soapy water solution. Non-abrasive scouring powder can be used for stubborn stains, followed by rinsing.
Grease Cup: Do not open during use. Check regularly and empty when 1/3 full. The method involves moving the cold grease cup horizontally with a hook.
Burner Assembly Cleaning:
1. Turn off gas and disconnect the cylinder.
2. Remove the griddle.
3. Clean the burner with a soft brush, compressed air, or cloth.
4. Clear clogged ports with a pipe cleaner or stiff wire.
5. Inspect for damage (cracks or holes) and replace if found.
6. Ensure gas valve orifices are correctly positioned and secured inside the burner inlet (venturi).
7. Address insect or spider blockages in the burner venturi using a bottle brush.
8. If issues persist, consult a gas dealer.
Troubleshooting Guide: A comprehensive guide helps diagnose and resolve common issues such as gas leaks, burner ignition failures, grease fires, sudden drops in gas flow, and flare-ups. It covers both gas-related and electrical issues, providing solutions like replacing parts, cleaning components, or adjusting connections.

The Royal Gourmet PD1200 is designed for durability and ease of use, making it a reliable choice for outdoor cooking enthusiasts. The manufacturer offers a one-year warranty covering defects and manufacturing errors under normal use, with customer service available for support, parts, and warranty claims.