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Ryobi P520 User Manual

Ryobi P520
18 pages
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Your jig saw has been engineered and manufactured to Ryobi’s high standard for dependability, ease of operation, and
operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator's manual before using
this product.
Thank you for buying a Ryobi product.
OPERATOR’S MANUAL
18 VOLT CORDLESS
ORBITAL JIG SAW
P520
BATTERIES AND CHARGERS
SOLD SEPARATELY
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Ryobi P520 Specifications

General IconGeneral
BrandRyobi
ModelP520
CategoryPower Tool
LanguageEnglish

Summary

Introduction to the Ryobi Jig Saw

General Safety Rules for Operation

Work Area Safety Guidelines

Keep work area clean, well lit, and avoid explosive atmospheres.

Electrical Safety Precautions

Use correct charger and battery pack; avoid cord abuse.

Personal Safety Measures

Stay alert, dress properly, avoid accidental starting, maintain balance.

Proper Tool Use and Care

Secure workpiece, use correct tool, maintain tools, use correct accessories.

Specific Safety Rules for Jig Saw

Tool Service Requirements

Tool service must be performed by qualified personnel using identical parts.

Battery Safety Precautions

Do not place batteries near fire, use dropped/damaged batteries, avoid ignition sources.

Battery Charging Environment

Do not charge in damp locations; charge between 50°F and 100°F.

Safety Rules for Battery Charger

General Charger Safety Guidelines

Read instructions, avoid wet conditions, use recommended attachments, do not abuse cord.

Extension Cord Usage for Charger

Use proper extension cord size, wiring, and plug for the charger.

Handling Damaged Chargers

Do not operate damaged charger; take to authorized serviceman for repair.

Chemical Exposure Warning

Dust may contain chemicals causing cancer or reproductive harm; use ventilation and masks.

Understanding Tool Symbols

Electrical and Operational Symbols

Explains symbols for electrical units, speed, construction, and wet conditions.

Safety Symbols and Meanings

Explains symbols for reading manual, eye protection, alerts, and hot surfaces.

Signal Words and Safety Reminders

Signal Words and Risk Levels

Defines DANGER, WARNING, CAUTION signal words and their meanings.

Pre-Operation Safety Reminder

Read manual, wear safety glasses and face shield before operation.

Product Features and Specifications

Product Specifications

Lists specifications like stroke length, speed, blade clamp, cutting angle, etc.

Jig Saw Illustration and Parts

Diagram showing key parts like switch trigger, lock-off button, blade clamp.

Toolless Blade Clamp Operation

Tool-free blade installation/removal using a clamp lock lever.

Lock-Off Button Function

Prevents accidental starting by requiring button press before trigger use.

Tool Familiarization and Ergonomics

Familiarize yourself with features and ergonomic design for comfortable operation.

Tool Assembly Instructions

Unpacking and Inspection

Remove tool and accessories from box, inspect for damage, check packing list.

Assembly Safety Warnings

Warnings about missing parts, modifications, and battery removal during assembly.

Blade Installation Procedure

Steps to remove battery, lift clamp, insert blade, close lever, and replace battery.

Operating the Ryobi Jig Saw

Operation Safety Warnings

Warnings about familiarity, safety goggles, and using recommended accessories.

Jig Saw Applications

Cutting wood surfaces, thin sheet metal, plastics, and laminates.

Battery Charger LED Functions

Details the meaning of Red, Green, Yellow LEDs for charging status.

Charging the Battery Pack

Initial charging instructions, normal charging time, and battery pack warm-up.

Charging a Hot Battery Pack

Let hot battery cool for 30 mins before recharging; check LED behavior.

Installing the Battery Pack

Steps to lock trigger, place battery, ensure latches engage properly.

Removing the Battery Pack

Steps to lock trigger, depress latches, and remove battery pack.

Starting and Stopping the Saw

Depress lock-off button and pull trigger to start; release trigger to stop.

General Cutting Techniques

Rest base on workpiece, align blade, apply pressure, avoid forcing the saw.

Orbital Motion Explanation

Feature for faster, more efficient cutting; adjustable settings for material.

Straight Cutting Method

Use a clamp or straightedge to guide the saw for straight cuts.

Angle Cutting (Bevel Cutting)

Adjust base from 0-45 degrees using pivot screws and scale markings.

Plunge Cutting Procedure

Use caution, tilt saw, start at high speed, lower blade into workpiece.

Splinter-Free Cutting Technique

Use narrow slot on base and non-orbital setting for cutting plywood.

Base Positioning for Splinter-Free Cutting

Loosen pivot screws, slide base forward, set angle to 0°, tighten screws.

Optional Edge Guide Usage

Insert arm through base slots, adjust width, and lock with screw for crosscuts/rip cuts.

Tool Maintenance and Care

Maintenance Safety Warnings

Use only Ryobi parts, wear safety goggles, remove battery before maintenance.

General Maintenance Procedures

Avoid solvents, use clean cloths for dirt, dust, oil, and grease.

Battery Care and Maximizing Life

Nickel-cadmium batteries; do not disassemble; suggestions for maximizing battery life.

Battery Recycling and Disposal

Recycle/dispose of batteries properly; cover terminals with tape; avoid short circuits.

Notes Section

Service and Parts Information

Service Contact Information

Contact nearest Ryobi Authorized Service Center or visit website for repair parts/service.

Model and Serial Number Recording

Tool model and serial number found on motor housing plate; space to record them.

How to Order Repair Parts

Provide model number and serial number when ordering repair parts.

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