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Saferoad MEGARAIL - Surface Mounted Posts

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15 Revision 33 October 2022
levered clear of the surrounding ground when the VRS is struck at the type
test angle.
4.4 Surface Mounted Posts
Surface mounted posts are normally only used in locations where driven or
posts in sockets are not practicable, and therefore are often mounted on a
concrete slab of limited thickness. It must be ensured that such a slab is
adequately reinforced and is capable of resisting the overturning forces
incurred under impact at the initial type test angle. This should be
demonstrated through calculation and a design submitted to the overseeing
authority for approval.
The foundation should be excavated to the correct depth in a continuous
length to at least the minimum length the design permits. Sides should be
shuttered where required and the reinforcing steel set in place. Reinforcing
should be designed in such a way that it is compatible with the use of
SAFEROAD anchorage systems which is the preferred method of anchoring
in a purpose-built foundation. However please note resin anchors can be
used.
Concrete should be placed directly from the delivery truck and compacted
using vibration; posts on anchorages should be placed before the initial set
of the concrete and set to line and level, the concrete should be re-vibrated
around the anchorage after it has been placed in the concrete to ensure
there are no voids.
Excess spoil should wherever possible be spread locally to avoi
d
u
nnecessary lorry movement and land fill otherwise it should be disposed of
at a licensed tip. Or at an agreed location on site for disposal by others in a
correct and environmentally responsible manner.
Where the design organisation has deemed existing construction to be
suitable to provide a foundation for surface mounted posts the posts will be
installed on drilled anchors.
The anchorage system must be installed in accordance with the
manufactures instructions and tests must be carried out as specified in
BS 5080 Part 1 to ensure the required strength has been achieved, see
table below. The frequency of the tests will be not less than 1 in 20 or as
specified in the contract.
I
t is critical when fitting resin anchors that the holes are drilled to the correct
diameter and depth then thoroughly cleaned using clean compressed air
and or brushes.
W
hen the resin anchor has cured, fasteners should be tightened to the
minimum torque and thread engagement. Posts should be sat on a grout
bed of between 10 and 30mm where the concrete conditions dictate.
Alternatively, a plastic bed with a compressive strength in excess of the
plastic moment of the post may be used.
When the grout has set the anchors should be tightened to 60 to 80Nm