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Saito FA-100Ti - User Manual

Saito FA-100Ti
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INSTRUCTION MANUAL
INLINE 4-STROKE ENGINES
FA-100Ti
FA-200Ti
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Summary

Safety Instructions

Mounting the Engine

Securely mount the engine using a "bench mount" or motor mount; never clamp in a vise.

Spectator Safety

Ensure all spectators, especially children, are at least 20 feet away when running the engine.

Propeller Handling

Balance propellers, install convex side forward, use anti-loosening nut, check tightness.

Starting and Stopping Precautions

Keep clear of propeller, use starter, do not use hands to stop, discard damaged propellers.

Recommendations

Personal Safety Gear

Wear safety glasses or goggles when starting and running the engine.

Operating Environment

Avoid running near loose gravel/sand; avoid loose clothing that can entangle.

Fuel and Glow Plug Handling

Keep glow plug clips away from propeller; store glow fuel safely away from ignition sources.

Beware

Engine Heat and Ventilation

Engines get very hot; always run in well-ventilated areas due to carbon monoxide fumes.

Power and Danger

Model engines are powerful, can cause serious injury or damage; use common sense and skill.

Disassembly

Repair Policy

Do not disassemble; only qualified individuals should perform repairs to avoid voiding warranty.

Mounting the Engine

Cooling

Essential to provide adequate cooling of cylinders, especially rear, using baffles in enclosed cowls.

Suggestions for Cowling Airflow

Create holes in dummy exhaust ports or openings under cowl for air passage around engine.

Muffler Assembly

Mount mufflers by screwing into exhaust ports, tightening nut against cylinder head.

Engine Components and Fluids

Carburetor Operation

Details on the carburetor location, priming method, and identified parts.

Fuel Tank and Fuel Recommendations

Suggested fuel tank size and recommended fuel content for optimal engine performance.

Glow Plug and Propeller Selection

Recommended glow plug type and propeller size for FA-200Ti/100Ti engines.

Starting Procedures

Engine Starting Overview

Caution on propeller loosening, ensure fuel lines, fill tank, and prime engine correctly.

Electric Starter Operation

Steps for using an electric starter, including throttle, needle valve, and glow plug connection.

Hand Starting Procedure

Detailed steps for hand starting using a chicken stick, including priming and propeller rotation.

Engine Break-in Procedures

Final Starting Adjustments

Disconnect glow plugs, adjust needle valve slowly, avoid exceeding 4000 rpm for first 10 minutes.

Break-In Methods

Critical break-in period for metal mating parts; test stand or aircraft mounting methods discussed.

Initial Break-in Run

Steps for initial engine run-in, setting throttle, needle valve, and RPM for rich mixture.

Engine Break-in and Carburetor Tuning

Break-in Running Schedule

Gradually increase RPM, avoid leaning fuel mixture; flights should be at a moderately rich setting.

Carburetor Adjustment Guide

Adjusting low-speed/idle and high-speed needle valves for optimal throttle response and transition.

Engine Maintenance and Accessories

Valve;Rocker Arm Gap Adjustment

Check and readjust valve clearance when engine is cold; procedure using feeler gauge.

High-Speed Needle Valve Extension

How to install an extension for the high-speed needle valve for easier access in enclosed engines.

Carburetor Maintenance Tips

Use fuel filters, keep them clean, and suggestions for extending engine life.

Troubleshooting and Parts Identification

Common Engine Problems

Chart detailing symptoms, causes, and corrective actions for engine starting and running problems.

Essential Support Equipment

Lists essential tools like glow plug wrench, electric starter, and tachometer for engine operation.

FA-200 Ti Parts Chart

Chart identifying parts of the FA-200Ti engine with callouts and part numbers.

Engine Parts Breakdown

FA-200 Ti Detailed Parts List

Detailed list of parts for the FA-200Ti engine with callouts and corresponding part numbers.

FA-100 Ti Detailed Parts List

Detailed list of parts for the FA-100Ti engine with callouts and corresponding part numbers.

Engine Specifications and Dimensions

FA-200 Ti Engine Specs

Detailed specifications including displacement, bore, stroke, weight, and horsepower for FA-200Ti.

FA-200 Ti Outside Dimensions

Diagram and measurements for the external dimensions of the FA-200Ti engine.

FA-200 Ti Propeller Selection

Recommended propeller sizes and RPM range for optimal performance of the FA-200Ti engine.

Engine Parts Catalog

FA-100 Ti Parts List

Comprehensive list of parts for the FA-100Ti engine with callouts and part numbers.

FA-100 Ti Parts Diagram

Visual breakdown of the FA-100Ti engine components with numbered callouts.

Engine Specifications and Dimensions

FA-100 Ti Engine Specs

Detailed specifications including displacement, bore, stroke, weight, and horsepower for FA-100Ti.

FA-100 Ti Outside Dimensions

Diagram and measurements for the external dimensions of the FA-100Ti engine.

FA-100 Ti Propeller Selection

Recommended propeller sizes and RPM range for optimal performance of the FA-100Ti engine.

Consumer Warranty and Repair Policy

Warranty Coverage and Exclusions

Details on the 3-year warranty, what it covers, and common exclusions like wear or improper maintenance.

Repair Service Information

Instructions for shipping engines for warranty and non-warranty repairs, and payment methods.

Consumer Warranty Registration

Registration Form Instructions

Instructions to fill and mail the warranty registration form with dated sales receipt within 10 days.

Saito FA-100Ti Specifications

General IconGeneral
BrandSaito
ModelFA-100Ti
CategoryEngine
LanguageEnglish

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