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Samsung RC090MHXEA Service Manual

Samsung RC090MHXEA
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www.freedomhp.co.uk ©G Hendra Nov 18
1
This is the Freedom Heat pumps service manual for Samsung
air sourced heat pumps from 2010 – 2015.
Its all the work of Freedom Heat Pumps, if you like it and
would like a version for the current units you need to come on
service partner training click here.
https://www.freedomhp.co.uk/training/
Samsung Eco Heating System 2010-15
Service Manual
Model Numbers:
RC090MHXEA and RC160MHXEA

Table of Contents

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Samsung RC090MHXEA Specifications

General IconGeneral
BrandSamsung
ModelRC090MHXEA
CategoryHeat Pump
LanguageEnglish

Summary

Service Manual

Introduction and Overview

Overview of the Freedom Heat Pumps service manual for Samsung air sourced heat pumps from 2010-2015.

Self-Test Mode Operation

Operational Procedures

Entering and Exiting Test Mode

Instructions for entering and exiting the service test mode using remote controller buttons.

Viewing Sensor Values

Displays 5 temperature sensor values in order using the 'View' button.

Run Signals Status

Checks run signals from thermostats into terminals B22 and B24.

Main MIM Control PCB LEDs

Unit Operational Principle

Delta T Control Feature

The unit is functioning optimally when the Delta T across T/S1 and T/S2 is 5°C.

Interrogating the Outdoor Unit

Service Mode Display Contents

Table detailing display contents for each button press in service mode.

Troubleshooting Freezing Issues

Performance Test Requirements

Information needed for a performance test, including unit details and temperatures.

Troubleshooting Low Hot Water

Tank Sensor Placement Guidance

Ensuring the tank sensor is correctly placed in the cylinder pocket for accurate readings.

Legionella Protection Function

Immersion Heater Testing

Procedure for testing the immersion heater using test mode and an amp clamp.

Hot Water Cylinder Operation

DHW Field Setting Values

Table of field setting values for domestic hot water (DHW) cylinder operations.

Summer Radiator Operation

Immersion Heater Control Modes

Details the three control modes (std/eco/pwr) for the immersion heater.

High Run Cost Troubleshooting

Heating Issues Causing High Costs

Identifies potential heating setup issues causing excessive run costs.

Hot Water Issues Causing High Costs

Identifies potential hot water setup issues causing excessive run costs.

Tank Timers and Solar Integration

Setting and Deleting Tank Timers

Step-by-step guide for setting and deleting tank timers on the controller.

Weather Compensation System

Weather Compensation Curves

Details the two curves and field settings for weather compensation.

Cold Weather Protection Features

Commissioning from Cold Procedure

Procedure for warming the unit when commissioning from a cold state.

Unit Noise Testing

Sound Level Measurement Data

Table and graph showing sound levels at different compressor speeds.

General Fault Code Guide

E121: Remote Controller Initialization

Troubleshooting the E121 fault related to remote controller initialization.

Communication Error Codes

E101, E102, E201, E202: Comms Errors

Explains communication errors between indoor and outdoor units.

Advanced Tip: Testing Communication

Using a multimeter to test communication signals between units.

Electrically Testing Communications

Specific Fault Code Troubleshooting

E177: Emergency Stop Fault

Troubleshooting the E177 fault indicating a faulty MIM control box PCB.

E203: Inverter Board Connection

Troubleshooting the E203 fault related to the inverter board connection.

E221: Outdoor Air Sensor Error

Viewing Sensor Readings via PCB

How to view sensor readings using the outdoor unit main PCB buttons.

E231: Refrigerant Coil Sensor Error

Note on Freezing Unit Sensor Check

Advice on checking the refrigerant coil sensor for freezing units.

E251: Compressor Discharge Pipe Sensor

Note on High Temperature Readings

Interpreting high temperatures from the compressor gas sensor.

E320: Compressor Body Sensor Error

Common Causes for E320 Error

Explains E320 errors due to open circuit or very cold compressor temperatures.

E403: Cold Weather Shutdown

E407: High Pressure Trip & Flow Problems

HP Switch Installation Procedure

Procedure for correctly installing the HP switch.

Test 2: Expansion Valve Diagnostics

Test 3: Heat Rejection Troubleshooting

E416: High Discharge Temperature

E425: Phase Power Rotation Error

E440: High Outdoor Temp Heating Fault

E441: Low Outdoor Temp Cooling Fault

E458: Outdoor Fan Error

Fan Motor Resistance Testing

Procedure for testing fan motor resistance using a meter.

E460: Loose PCB Fault

E461 & E462: Inverter Over Current

E464: High Compressor Current

Is the Unit Working Too Hard?

Diagnosing if the unit is working excessively hard, potentially causing E464.

Is the Inverter PCB Faulty?

Identifying if a faulty inverter PCB is the cause of E464.

Inverter PCB Test (16kW - Terminal P)

Inverter PCB Test (16kW - Terminal N)

Inverter PCB Test (9kW - Diode Point)

Inverter PCB Test (9kW - Solder Blob)

How to Replace the Inverter PCB

E466: Phase/PCB Mismatch

E467: Compressor Connection/Fault

Compressor Testing Procedures

Methods for testing compressor windings and earth resistance.

E470: EEPROM Error

E475: Bottom Fan Error

E500: IPM Overheating

E554: Gas Leak Error

E602: Controller Dip Switch Error

E601 & E604: Remote Comms Errors

E653: Remote Controller Sensor Fault

E901: Inlet/Return Water Sensor Error

Viewing Sensor Data via Controller

How to view sensor data using the remote controller's test mode.

E902: Outlet/Flow Water Sensor Error

E903: Backup Heater Sensor Error

E904: Hot Water Cylinder Sensor Error

E906: Refrigerant Sensor Error

Temperature Sensor Error Overview

Checking Sensor Readings with K4

Using K4 button to check sensor readings against a multi-meter.

E911: Unit Stopping Due to Low Flow

Flow Switch Continuity Test

Procedure to test the continuity of the flow switch.

E912: Flow Detected When Pump Off

Testing the Flow Switch Operation

Testing the flow switch for proper operation using a multimeter.

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