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SANY SRSC4531G User Manual

SANY SRSC4531G
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User Manual
Operation Manual
Reach Stacker
SRSC4531G
V. 07/2017 EN
Translation of the original user manual

Table of Contents

Questions and Answers:

SANY SRSC4531G Specifications

General IconGeneral
BrandSANY
ModelSRSC4531G
CategoryFarm Equipment
LanguageEnglish

Summary

Contact Information

EC Declaration of Conformity

Manufacturer Name and Address

Details of the manufacturer including name and physical address.

Authorized Representative for Technical Documentation

Information on the authorized representative for technical documentation compilation.

Introduction to the Manual

Foreword

A preface or introduction to the user manual's purpose and content.

Structure of the Instructions

Explanation of how the user manual is organized into chapters and subchapters.

Markings Used in the Manual

Explanation of symbols and text conventions used for clarity.

Safety Information Classification

Details on how safety instructions are classified by signal words and colors.

Safety Guidelines

Intended Use of the Machine

Specifies the machine's designed purpose and operational scope.

Unintended Use Cases

Describes actions and scenarios considered improper or unintended use.

Operator Duties and Responsibilities

Outlines the responsibilities of the machine operator.

Obligations of Maintenance Personnel

Details the responsibilities for maintenance and specialized personnel.

Hazards Around the Machine

Subsoil Hazards

Addresses risks associated with operating on different ground conditions.

Wind Hazards

Details the risks posed by wind speed during machine operation.

Power Supply Line Hazards

Information on risks related to overhead power supply lines.

Explosive and Fire-Endangered Environments

Safety precautions for operating in environments with fire or explosion risks.

Thunderstorm Precautions

Guidelines for operating the machine during thunderstorms.

Hazardous Areas on the Truck

General Hazards on the Truck

Identifies general hazardous areas and associated dangers on the truck.

Hydraulic System Hazards

Highlights potential dangers related to the hydraulic system.

Electrical Dangers

Details electrical hazards and safety precautions.

Personal Protective Equipment

PPE Components and Usage

Lists and describes essential personal protective equipment for operation.

Safety Systems and Protective Devices

Safety Markings and Signage

Machine Description Overview

Machine Properties

Describes the general characteristics and capabilities of the machine.

Assembly Overview

Provides a labeled diagram of the machine's main components.

Cabin Features and Operation

Details the cabin's design, adjustability, and functionality.

Emergency Exit and Fire Extinguisher

Information on emergency exit procedures and fire suppression equipment.

Operator Aids: Seat, Mirrors, Cameras

Describes seat sensors, rear-view mirrors, and optional cameras.

Cabin Comfort Systems

Details reversing camera and cabin roof window heating systems.

Chassis and Counterweight System

Describes the machine's chassis and counterweight mechanisms.

Access Points and Gas Springs

Information on maintenance access points and gas pressure springs.

Additional Grip and Stair Lighting

Details on features for operator access and visibility.

Drive System and Engine Bay

Overview of the drive system and access to the engine bay.

Engine and Gearbox Specifications

Technical details on the engine and gearbox.

Exhaust After-Treatment System

Description of the system for reducing exhaust emissions.

Steering System Functionality

Explanation of the machine's steering mechanism.

Wheels and Tyre Specifications

Details on wheel types, tyre pressure, and fitting.

Wheel Rim Components

Identification of wheel rim parts like side and lock rings.

Electrical System and Control

Lighting System Components

Details on the various lights used on the machine.

Fuses and Switch Cabinets

Information on fuse locations, types, and switch cabinet organization.

Emergency Stop System

Description and operation of the emergency stop buttons.

Rotating Beacon and Main Switch

Details on the rotating beacon and the main power switch.

Hydraulic System Overview

Parking Brake Operation

Explanation of how to engage, disengage, and use the parking brake.

Boom Functionality

Spreader Operations

Twistlock Mechanism

Details on the operation and indicators of the twistlock system.

Machine Options and Features

360° Camera System

Description of the panoramic camera system for enhanced visibility.

Front Camera System

Details on the front camera system for viewing obstacles.

Spreader Camera System

Information about the camera system mounted on the spreader.

Back-up Obstacle Detector

Explanation of the reverse obstacle detection system.

Power Supply Connection

Information on the 230/400 V external power supply connection.

Tank Heating Management

Details on systems for heating machine tanks.

Fire Extinguishing System

Description of the fire suppression system and its operation.

Tyre Pressure Control System

Details on the system for monitoring and controlling tyre pressure.

Rear Windscreen Heating

Information on the heating system for the rear windscreen.

Window Heater for Cabin Roof

Details on the heating system for the cabin roof window.

Lubrication System Options

Information on automatic and manual lubrication system options.

Product Marking and Identification

Operation and Display Elements

In the Cab Overview

General overview of controls and displays located within the cabin.

Main Display Functionality

Details on the main display's areas, buttons, and navigation.

Load Pick-up Display Status

Explanation of the load pick-up display and twist-lock status indicators.

Direction Lever and Turn Signal Operation

How to use the direction lever for gear selection and turn signals.

Machine Operation Toggle Switches

Description of toggle switches for parking brake, lights, and hazard warnings.

Attachment and Cab Control Switches

Operation of switches for spreader, cabin, and counterweight movement.

Radio System Operation

Details on operating the radio, including controls and functions.

Air Conditioner Controls

How to operate the air conditioning system and its settings.

Auxiliary Heating System

Information on the auxiliary heating system and its controls.

Fire Extinguishing System Control Unit

Details on the control unit for the fire extinguishing system.

Window Heater Operation

Instructions for operating the window heater function.

Outside the Cab Controls

Information Display Unit

Description of the external display for fluid levels and operating hours.

Main Switch and Battery Disconnection

Information on the main switch's function and battery disconnection.

Software and System Interface

Operator Identification System

Details on the operator ID system for access control and restrictions.

Main Menu Navigation

How to access and navigate the main menu of the machine's software.

Information Board Symbols

Explanation of status and error message symbols on the information board.

Engine Data Display

Information on displaying engine parameters and error messages.

Engine Malfunction Diagnostics

Information on diagnosing engine malfunctions and error codes.

Gearbox Data and Diagnostics

Details on displaying gearbox parameters and error messages.

Hydraulic System Data Display

Information on displaying hydraulic system parameters and errors.

Machine Status Information

Accessing machine status and error information.

General Error Message Display

How to view and interpret general error messages.

Operating Hours Display

Information on displaying component operating hours.

Software Version Information

How to view information about the machine's software versions.

Service Menu Access

Details on accessing and using the service menu.

System Lubrication Control

Manual operation and status display for the lubrication system.

Input/Output Status Monitoring

How to display the status of signals for main control and IO nodes.

Time and Date Settings

Procedures for setting the machine's time and date.

Joystick Control Functions

Explanation of the joystick's functions and configurations.

Air Conditioning System Interface

How to configure and control the air conditioning system via software.

Tyre Pressure Control System Interface

How to check tyre pressure using the machine's interface.

Input Tyre Pressure Sensors

Procedure for assigning new tyre pressure sensors to tyres.

Utilised Symbols in Interfaces

Explanation of symbols used in user interfaces for status and error messages.

Before Starting Operation

Cleaning Before Daily Operations

Steps for cleaning machine components before starting daily operations.

Visual Inspection Procedures

Guidelines for performing visual inspections before operation.

Steer Axle Visual Inspection

Checks for leak-tightness, wear, and play in the steer axle components.

Visual Inspection of Tyres

Checks for tyre wear, damage, and penetration by foreign objects.

Visual Inspection of Boom

Inspection checks for hydraulic leaks, damaged hoses, and rips in the boom.

Spreader Visual Inspection

Checks for leaks, damage, and wear on spreader components.

Visual Inspection of Windscreen Wipers

Checks for wear or damage to windscreen wiper blades.

Fill Levels and Fluid Checks

Checking Fuel Fill Level

Procedure for checking and refuelling the machine's fuel tank.

Checking DEF Tank Level

Procedure for checking and refilling the Diesel Exhaust Fluid (DEF) tank.

Checking Tyre Pressure

Procedure for checking and adjusting tyre pressure.

Windscreen Wiper Fluid Level

Procedure for checking and topping up windscreen washer fluid.

Hydraulic Oil Level Check

Procedure for checking the hydraulic oil level.

Brake Oil Fill Level Check

Procedure for checking the brake fluid fill level.

Coolant Level Check and Top-Up

Procedure for checking and topping up the engine coolant level.

Engine Oil Level Check and Top-Up

Procedure for checking and topping up the engine oil level.

Gearbox Oil Level Check and Top-Up

Procedure for checking and topping up the gearbox oil level.

Setting Up the Operating Position

Adjusting the Operator's Seat

Instructions for adjusting the seat for comfort and ergonomics.

Adjusting Seat Components

Details on adjusting headrest, armrest, backrest, and suspension.

Adjusting Seat Height and Steering Wheel

How to adjust seat height and steering wheel position.

Function Checks Before Operation

Check Protective Devices

Procedure for checking the machine's protective devices.

Boom Functionality Check

Steps for performing a functional check of the boom.

Spreader Functionality Check

Steps for performing a functional check of the spreader.

Operator Control Procedures

Accessing the Machine Safely

Instructions for safely entering and exiting the machine.

Starting the Machine

Step-by-step guide for starting the machine's engine.

Starting at Low Temperatures

Special considerations for starting the machine in cold weather.

Operating the Machine

Basic procedures for operating the machine, including gear selection.

Speed and Driving Considerations

Guidelines on speed adjustment, slope driving, and restart procedures.

Proper Driving Positions

Describes correct driving positions with and without loads.

Driving Forward Operation

Instructions for driving the machine in the forward direction.

Driving in Reverse Operation

Instructions for driving the machine in the reverse direction.

Driving in Curves and Bends

Safety precautions and techniques for driving the machine around curves.

Stopping the Machine Safely

Procedure for bringing the machine to a complete stop.

Stopping and Parking Procedures

Steps for properly stopping, parking, and switching off the machine.

Moving the Cab for Maintenance or Visibility

Instructions for moving the cabin forwards and backwards.

Moving the Counterweight

Procedure for extending and retracting the movable counterweight.

Transporting Loads

Load Diagram and Overload Prevention

Information on load diagrams, capacity limits, and overload prevention.

Lifting Containers Safely

Step-by-step guide for safely lifting containers.

Driving with a Load

Guidelines for safely driving the machine while transporting a load.

Setting Down Containers Safely

Step-by-step guide for safely setting down containers.

Cleaning Procedures

Cleaning at the End of Operations

Instructions for cleaning the machine after use.

Machine Configuration Options

Basic Configuration and Menu Selection

How to access and configure machine settings via menus.

Fault Diagnostics

Operator Troubleshooting Guide

Guidance for operators on identifying and resolving machine faults.

Maintenance Personnel Troubleshooting

Advanced troubleshooting options for maintenance technicians.

Supposed Errors and Deviations

Lists intentional deviations that may appear as errors.

Error Elimination and Troubleshooting

Troubleshooting in Operation

General troubleshooting steps for operational issues.

Problems with Machine Performance

Troubleshooting specific issues affecting machine performance.

Other Troubleshooting Issues

Solutions for miscellaneous operational errors and problems.

Electrical System Troubleshooting

Troubleshooting steps for electrical system faults.

230/400 V Power Supply Issues

Troubleshooting for problems related to the 230/400 V power supply.

Error Messages on Main Display

Interpreting and resolving error messages displayed on the main screen.

Back-up Obstacle Detector Troubleshooting

Troubleshooting guide for the back-up obstacle detection system.

Fuses and Fuse Strip Replacement

Information on fuses, their types, and replacement procedures.

Parking Brake Emergency Operation

Procedure for manually releasing the parking brake in emergencies.

Emergency Operation Mode

How to use the emergency operation mode for load-reducing movements.

Manual Cab Movement Procedure

Instructions for manually moving the cabin if hydraulic systems fail.

Annex

Equipment and Options List

List of available optional equipment and system settings for the truck.

Load Tables

Tables detailing load capacities under various conditions.

Reach Stacker Technical Data

Detailed technical specifications and dimensions of the reach stacker.

Technical Data for Spreader

Specifications related to the spreader attachment.

Operating Material Overview

Information on required operating materials, fluids, and their specifications.

Engine Oil Usage Information

Guidelines for selecting and using engine oil based on ambient temperature.

Gearbox Oil Usage Information

Guidelines for selecting and using gearbox oil based on ambient temperature.

Hydraulic Oil Usage Information

Guidelines for selecting and using hydraulic oil, warning against mixing.

Spreader Slew Gearbox Oil Recommendations

Oil recommendations for the spreader slew gearbox based on temperature.

Drive Axle Oil and Grease Recommendations

Oil and grease recommendations for the drive axle based on temperature.

Fuel Usage Recommendations

Fuel recommendations for different engine types, including sulphur content.

DEF Usage and Handling Information

Information on Diesel Exhaust Fluid (DEF) composition and handling.

DEF Handling, Storage, and Leakage Measures

Guidelines for handling DEF, storage conditions, and measures for leaks.

Glossary of Terms

Glossary Terms Definitions

Definitions of technical terms and acronyms used in the manual.

Index

Index Entries

Alphabetical listing of topics and their corresponding page numbers.