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Sanyo SAP-CMRV1424EH User Manual

Sanyo SAP-CMRV1424EH
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TECHNICAL & SERVICE MANUAL
OUTDOOR UNIT : SAP-CMRV1424EH
SAP-CMRV1924EH
SAP-CMRV1934EH
SAP-CMRV2444EH
SAP-CMRV3144EH
SAP-CMRV1424EH
SAP-CMRV1924EH
SAP-CMRV1934EH
SAP-CMRV2444EH
SAP-CMRV3144EH
DC INVERTER MULTI-SYSTEM AIR CONDITIONER
Outdoor Model No.
SAP-CMRV1424EH
SAP-CMRV1924EH
SAP-CMRV1934EH
SAP-CMRV2444EH
SAP-CMRV3144EH
Capacity
4.0kW
5.6kW
5.6kW
6.8kW
8.0kW
Product Code No.
1 852 330 12
1 852 336 59
1 852 330 13
1 852 330 14
1 852 330 15
FILE NO.
REFERENCE NO. SM700662
< Applicable Indoor Units >
Wall mounted type
For details about the combination, refer to
"Unit Combination Table" in the Appendix of
this manual.
SAP-KMRV74EH
SAP-KMRV94EH
SAP-KMRV124EH
SAP-KRV184EH
SAP-KRV244EH
NOTE
IMPORTANT
These air conditioners employ new
refrigerant R410A.
Pay special attention when
servicing the unit.
Destination: Europe
Northern Europe

Table of Contents

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Sanyo SAP-CMRV1424EH Specifications

General IconGeneral
RefrigerantR410A
Indoor Unit Weight24.3 lbs
Cooling Capacity14000 BTU/h
Voltage208/230V
Coefficient of Performance (COP)3.5 COP

Summary

Important! Please Read Before Starting

Special Precautions

Safety precautions for wiring, transporting, installing, and servicing the unit.

When Wiring

Electrical shock hazard warning and wiring safety guidelines.

When Transporting

Guidelines for safe handling and moving of indoor and outdoor units.

When Installing

Installation advice for ceilings, walls, rooms, moist locations, high winds, and snow.

When Connecting Refrigerant Tubing

Procedures for connecting refrigerant tubing, including flare method and torque.

When Servicing

Safety measures for servicing, including turning off power and keeping clear of moving parts.

Others

General safety notes regarding ventilation and refrigerant gas.

Appendix A Installation Instructions

SAP-CMRV1424EH

Installation instructions specific to the SAP-CMRV1424EH outdoor unit.

Appendix B Installation Instructions

SAP-CMRV1924EH, SAP-CMRV1934EH, SAP-CMRV2444EH, SAP-CMRV3144EH

Installation instructions for SAP-CMRV1924EH, 1934EH, 2444EH, and 3144EH outdoor units.

Appendix C Unit Combination Tables

2-Room Outdoor Unit Combination Table (SAP-CMRV1424EH)

Details connectable indoor units for the SAP-CMRV1424EH 2-room outdoor unit.

2-Room Outdoor Unit Combination Table (SAP-CMRV1924EH)

Details connectable indoor units for the SAP-CMRV1924EH 2-room outdoor unit.

3-Room Outdoor Unit Combination Table (SAP-CMRV1934EH)

Details connectable indoor units for the SAP-CMRV1934EH 3-room outdoor unit.

4-Room Outdoor Unit Combination Table (SAP-CMRV2444EH)

Details connectable indoor units for the SAP-CMRV2444EH 4-room outdoor unit.

4-Room Outdoor Unit Combination Table (SAP-CMRV3144EH)

Details connectable indoor units for the SAP-CMRV3144EH 4-room outdoor unit.

Applicable Indoor Units

1. Operating Range

2. Specifications

2-1. Unit Specifications

Detailed specifications for the outdoor unit SAP-CMRV1424EH.

2-2. Major Component Specifications

Details on major components like compressor, fan, and heat exchanger for outdoor units.

2-3. Other Component Specifications

Lists other components like sensors and their specifications, with resistance-temperature graphs.

3. Dimensional Data

4. Refrigerant Flow Diagram

4-1. Refrigerant Flow Diagram

Illustrates the refrigerant flow and provides insulation guidelines for tubing.

5. Performance Data

5-1. Temperature Charts

States that temperature chart data will be available in a future issue.

5-2. Heating Performance

States that heating performance data will be available in a future issue.

6. Electrical Data

6-1. Electric Wiring Diagrams

Electric wiring diagrams for the outdoor unit SAP-CMRV1424EH.

7. Functions

7-1. Explanation of Functions

Explains the operational logic and conditions for various modes like INITIAL and HEAT.

7-2. Protective Functions

Details protective functions like defrost detection, release, and clean defrost.

7-2-2. Current Control

Explains how current control limits operating frequency to prevent overloads.

7-2-3. Low Start Current

Describes how low start current prevents flickering of lights during unit startup.

7-2-4. Compressor Temperature Control

Details compressor temperature control to prevent overheating of the coil.

7-2-5. Control at HEAT Start-up

Explains startup frequency control for HEAT operation at low outdoor temperatures.

8. Troubleshooting

8-1. Precautions Before Inspection or Repair

Crucial safety precautions for inspecting and repairing electronic control circuits.

8-2. Trouble Diagnosis by Error Monitor Lamps

Explains how error monitor lamps on the PCB indicate specific faults or sensor failures.

8-3. Checking the Outdoor System

Procedures for checking the outdoor unit's power supply and defrost operation.

8-4. Trouble Diagnosis of Each Part

Identifies common problems and corresponding inspection points for various unit parts.

8-5. Trouble Diagnosis of Fan Motor

Diagnoses fan motor issues based on symptoms and provides troubleshooting steps.

9. Refrigerant R410A: Special Precautions

9-1. Characteristics of New Refrigerant R410A

Information on R410A refrigerant, its composition, and properties.

9-2. Checklist Before Servicing

Guidelines and tools required for servicing with R410A refrigerant.

9-3. Tools Specifically for R410A

Lists specific tools required for servicing R410A refrigerant systems.

9-4. Tubing Installation Procedures

Provides instructions and notes on installing refrigerant tubing.

9-5. In Case of Compressor Malfunction

Outlines the procedure for replacing a malfunctioning compressor.

9-6. In Case Refrigerant is Leaking

Details the steps for detecting, repairing, and recharging refrigerant after a leak.

9-7. Charging Additional Refrigerant

Instructions for charging additional refrigerant, especially when extending tubes.

9-8. Retro-Fitting Existing Systems

Guidelines for retrofitting existing units and tubing with R410A.

Installation Instructions

Model Combinations

Lists valid combinations of indoor and outdoor units for the system.

1. General

Overview of installation procedures, tools, and materials.

1-1. Tools Required for Installation

Lists tools needed for installation that are not supplied with the unit.

1-2. Accessories Supplied with Unit

Lists accessories provided with the unit.

1-3. Optional Copper Tubing Kit

Information about optional copper tubing kits for connecting units.

1-4. Type of Copper Tube and Insulation Material

Specifies the type of copper tube and insulation material required for installation.

1-5. Additional Materials Required for Installation

Lists additional materials needed for proper installation.

2. Installation Site Selection

Guidelines for selecting appropriate locations for indoor and outdoor units.

2-1. Indoor Unit

Guidelines for selecting an appropriate installation site for the indoor unit.

2-2. Connecting Indoor Units

Explains how to connect indoor units to the outdoor unit for specific models.

2-3. Outdoor Unit

Provides guidelines and diagrams for selecting the installation site for the outdoor unit.

2-4. Outer Dimensions of Outdoor Unit

Shows diagrams with outer dimensions for various outdoor unit models.

2-5. Diagram of Outdoor Unit Installation

Illustrates the recommended installation layout for indoor and outdoor units.

3. Installation Process

Step-by-step guide for the physical installation of the air conditioning system.

3-1. Embedding the Tubing and Wiring

Instructions on routing and securing refrigerant tubing and wiring.

3-2. Drain Cap and Drain Elbow

Guidance on using drain caps and elbows for the outdoor unit's drain hole.

3-3. Use of the Flaring Method

Explains the flaring method for connecting refrigerant tubes.

3-4. Flaring Procedure with a Flare Tool

Step-by-step procedure for performing flaring on copper tubes using a flare tool.

3-7. Insulation of Refrigerant Tubing

Instructions on insulating refrigerant tubing to prevent heat loss and condensation.

3-8. Taping the Tubes

Guidance on taping refrigerant tubes and wiring bundles together.

3-9. Finishing the Installation

Steps for sealing wall holes after insulation and taping to prevent drafts and rain.

4. Air Purging

Procedure for removing air and moisture from the refrigerant system.

Air Purging with a Vacuum Pump

Describes the process of air purging using a vacuum pump to remove air and moisture.

Pump Down

Explains the pump-down procedure for recovering refrigerant gas before relocation or disposal.

5. Wiring Instructions

Guidelines and precautions for wiring the air conditioning system.

5-1. General Precautions on Wiring

General safety precautions and guidelines for wiring the unit.

5-2. Recommended Wire Length and Diameter

Provides recommendations for wire length, diameter, and fuse capacity based on model.

5-3. Wiring System Diagram

Wiring system diagrams illustrating connections between indoor and outdoor units.

5-4. How to Connect Wiring to the Terminal

Detailed instructions on how to connect wires to the unit's terminal plates.

5-5. Wiring Instructions for the Outdoor Unit

Specific wiring instructions for connecting cables to the outdoor unit.

6. Test Run

Procedures for performing a test run and checking tubing/wiring connections.

7. Connecting a Home Automation Device

Instructions for connecting a Home Automation device to the indoor unit PCB.

8. Installation Check Sheet

A checklist to verify all installation steps have been correctly completed.

9. Electric Wiring Diagram

Electric wiring diagrams for various indoor and outdoor unit configurations.

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