Schwinn 230/510R User Manual

1
Schwinn
™
230 / 510R (Model Year 2020)
Recumbent Bike Service Manual
8027921.020122.A
Service Manual
Table of Contents
8027965.020122.A
TM
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com |
Printed in China | © 2022 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |
ORIGINAL DOCUMENT - ENGLISH VERSION ONLY
Section Code Section Page Number
1 Important Safety Instructions 2
1 Safety Warning Labels and Serial Number 3
1 FCC Compliance 3
 1 Specications 4
1 Maintenance 5
1 Moving the Bike 6
1 Leveling the Bike 6
1 Connectivity 7
1 Troubleshooting 8
1 Console Service Mode 9
1 Maintenance Parts Exploded View 10
1 Replacement Procedure Skill Level 11
Mechanical Procedures
2 Adjust the Belt Tension 12
3 Set the Brake Tension (Calibration) 18
Part Replacement
4 Belt Tensioner Assembly (Idler Assembly) 24
5 Brake Assembly 30
6 Console 36
7 Console Mast 38
8 Data Cable in the Mast 41
9 Drive Belt and Flywheel Assembly 45
10 Drive Pulley (Crank Assembly) 53
11 Heart Rate Cable in the Mast 60
12 Pedals 64
13 Power Inlet 67
14 RPM Sensor (Speed Sensor) 73
15 Seat Rail Assembly 78
16 Servo Motor 83
17 Shrouds 89
18 Transport Wheels 94

Schwinn 230/510R Specifications

General

Type	Recumbent
Display Type	LCD
User Profiles	2
Maximum User Weight	300 lbs
Weight Capacity	300 lbs
Transport Wheels	Yes

Summary

Important Safety Instructions

Maintenance

Troubleshooting

Adjust the Belt Tension

Set the Brake Tension (Calibration)

Replace the Belt Tensioner Assembly

Replace the Brake Assembly

Replace the Console

Replace the Console Mast

Replace the Data Cable in Console Mast

Replace the Drive Belt and Flywheel Assembly

Replace the Drive Pulley (Crank Assembly)

Replace the Heart Rate Cable in Console Mast

Replace the Pedals

Replace the Power Inlet

Replace the RPM Sensor (Speed Sensor)

Replace the Seat Rail Assembly

Replace the Servo Motor

Replace the Shrouds

Replace the Transport Wheels