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SeaDoo 4-TEC Series User Manual

SeaDoo 4-TEC Series
60 pages
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SeaDoo 4-TEC Series Specifications

General IconGeneral
Engine Displacement1494 cc
Fuel TypeUnleaded gasoline
Ignition SystemDigital inductive
Cooling SystemClosed-loop cooling
Starting SystemElectric
Engine Type4-TEC

Summary

SAFETY NOTICE

GENERAL SAFETY INFORMATION

Provides general warnings, cautions, and safety practices for operating and servicing the watercraft.

INTRODUCTION

GENERAL INFORMATION

Introduces the manual, its purpose, and relationship with the 2008 manual.

MAINTENANCE CHART

STORAGE PROCEDURE

PROCEDURES

Details the steps for properly storing the watercraft, focusing on engine and propulsion.

CHARGING SYSTEM

BATTERY REMOVAL

Instructions for safely removing the battery from the watercraft.

BATTERY INSTALLATION

Step-by-step guide for installing the battery into its holder.

BATTERY ELECTROLYTE LEVEL

Procedure for checking and adjusting the battery electrolyte level.

JET PUMP

SERVICE TOOLS

Lists specialized tools required for jet pump maintenance and repair.

SERVICE PRODUCTS

Lists recommended lubricants and chemicals for jet pump service.

LEAK TEST

Procedure for performing a leak test on the jet pump assembly.

IMPELLER COVER REMOVAL

Step-by-step guide on how to remove the impeller cover from the jet pump.

IMPELLER COVER INSPECTION

Instructions for inspecting the impeller cover for damage and water ingress.

IMPELLER COVER INSTALLATION

Details the process of installing the impeller cover onto the jet pump housing.

IMPELLER REMOVAL

Instructions for removing the impeller from the jet pump shaft.

IMPELLER INSTALLATION

Steps for installing the impeller onto the jet pump shaft.

SPECIALTY LUBRICANT APPLICATIONS

Specific instructions for applying Loctite 767 and XPS Lube.

IMPELLER SHAFT AND BEARING INSPECTION

How to inspect the impeller shaft and bearing for wear and corrosion.

IMPELLER SHAFT AND BEARING REMOVAL

Step-by-step guide for removing the impeller shaft and bearing.

IMPELLER SHAFT NUT REMOVAL

Procedures for removing the impeller shaft nut.

IMPELLER SHAFT NUT REMOVAL IF IMPELLER HAS LOOSEN

Specific procedure if the impeller loosens when trying to remove the nut.

IMPELLER SHAFT INSPECTION

How to inspect the impeller shaft for damage to threads and seals.

IMPELLER SHAFT AND BEARING INSTALLATION

Instructions for installing the impeller shaft and bearing.

IMPELLER SHAFT INSTALLATION

Steps for installing the impeller shaft assembly into the pump housing.

SEAL LIP INSPECTION

Inspects the seal lip for correct seating and condition.

SEALING RING INSTALLATION

Steps for carefully inserting the sealing ring into the PTO seal.

IMPELLER REMOVER/INSTALLER TOOL USAGE

Instructions on using the impeller remover/installer tool for shaft nut tightening.

DRIVE SYSTEM

SERVICE TOOLS

Lists specialized tools required for drive system maintenance.

SERVICE PRODUCTS

Lists recommended sealants and cleaners for drive system service.

GENERAL DRIVE SYSTEM INFORMATION

General notes and warnings regarding drive system assembly and maintenance.

DRIVE SHAFT CORROSION PROTECTION

Information on corrosion protection for the drive shaft.

TROUBLESHOOTING DIAGNOSTIC TIPS

Tips for diagnosing leaks at the PTO seal in the drive system.

DRIVE SHAFT REMOVAL

Detailed steps for removing the drive shaft from the watercraft.

DRIVE SHAFT INSPECTION

How to inspect the drive shaft for damage, wear, and deflection.

DRIVE SHAFT DEFLECTION MEASUREMENT

Procedure for measuring drive shaft deflection using a dial gauge.

DRIVE SHAFT INSTALLATION

Steps for installing the drive shaft, including thread engagement and torque.

DRIVE SHAFT ROTATION AND ENGAGEMENT

How to rotate and engage the drive shaft for proper installation.

SEALING RING CLEANING

Instructions for cleaning the sealing ring surfaces and threads.

SEALING RING INSPECTION

How to inspect the sealing ring for damage.

SEALING RING INSTALLATION

Steps for carefully inserting the sealing ring into the PTO seal.

1503 ENGINE (130 HP) TECHNICAL SPECIFICATIONS

ENGINE GENERAL SPECIFICATIONS

General engine data including type, cylinders, bore, stroke, displacement, and compression.

PISTON AND RING CLEARANCES

Details piston ring types, end gap, and ring/piston groove clearances.

ENGINE COOLING SYSTEM DETAILS

Specifications for the engine cooling system, including coolant type and capacity.

EXHAUST SYSTEM DETAILS

Specifications for the exhaust system, including water injection.

ELECTRICAL SYSTEM DETAILS

Specifications for the electrical system, including battery and ignition.

FUEL SYSTEM DETAILS

Specifications for the fuel system, including injection type and pressure.

PROPULSION SYSTEM DETAILS

Specifications for the propulsion system, including jet pump and drive.

WEIGHT AND LOADING CAPACITY DATA

Load limits and dry mass for the watercraft models.

WATERCRAFT DIMENSIONS

Physical dimensions of the watercraft.

CONSTRUCTION MATERIALS

Materials used in the construction of the watercraft components.

ENGINE PERFORMANCE DATA

Performance data such as pump power and fuel consumption.

1503 ENGINE (155 HP) TECHNICAL SPECIFICATIONS

ENGINE GENERAL SPECIFICATIONS

General engine data for the 155 HP model.

PISTON AND RING CLEARANCES

Details piston ring types, end gap, and ring/piston groove clearances.

ENGINE COOLING SYSTEM DETAILS

Specifications for the engine cooling system.

EXHAUST SYSTEM DETAILS

Specifications for the exhaust system.

ELECTRICAL SYSTEM DETAILS

Specifications for the electrical system.

FUEL SYSTEM DETAILS

Specifications for the fuel system.

PROPULSION SYSTEM DETAILS

Specifications for the propulsion system.

WEIGHT AND LOADING CAPACITY DATA

Load limits and dry mass for the watercraft models.

WATERCRAFT DIMENSIONS

Physical dimensions of the watercraft.

CONSTRUCTION MATERIALS

Materials used in the construction of the watercraft components.

ENGINE PERFORMANCE DATA

Performance data such as pump power and fuel consumption.

1503 ENGINE (215 HP) TECHNICAL SPECIFICATIONS

ENGINE GENERAL SPECIFICATIONS

General engine data for the 215 HP model.

PISTON AND RING CLEARANCES

Details piston ring types, end gap, and ring/piston groove clearances.

ENGINE COOLING SYSTEM DETAILS

Specifications for the engine cooling system.

EXHAUST SYSTEM DETAILS

Specifications for the exhaust system.

ELECTRICAL SYSTEM DETAILS

Specifications for the electrical system.

FUEL SYSTEM DETAILS

Specifications for the fuel system.

PROPULSION SYSTEM DETAILS

Specifications for the propulsion system.

WEIGHT AND LOADING CAPACITY DATA

Load limits and dry mass for the watercraft models.

WATERCRAFT DIMENSIONS

Physical dimensions of the watercraft.

CONSTRUCTION MATERIALS

Materials used in the construction of the watercraft components.

ENGINE PERFORMANCE DATA

Performance data such as pump power and fuel consumption.

1503 ENGINE (255 HP) TECHNICAL SPECIFICATIONS

ENGINE GENERAL SPECIFICATIONS

General engine data for the 255 HP model.

PISTON AND RING CLEARANCES

Details piston ring types, end gap, and ring/piston groove clearances.

ENGINE COOLING SYSTEM DETAILS

Specifications for the engine cooling system.

EXHAUST SYSTEM DETAILS

Specifications for the exhaust system.

ELECTRICAL SYSTEM DETAILS

Specifications for the electrical system.

FUEL SYSTEM DETAILS

Specifications for the fuel system.

PROPULSION SYSTEM DETAILS

Specifications for the propulsion system.

WEIGHT AND LOADING CAPACITY DATA

Load limits and dry mass for the watercraft models.

WATERCRAFT DIMENSIONS

Physical dimensions of the watercraft.

CONSTRUCTION MATERIALS

Materials used in the construction of the watercraft components.

ENGINE PERFORMANCE DATA

Performance data such as pump power and fuel consumption.

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