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Sears 721.80414500 User Manual

Sears 721.80414500
43 pages
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DIVISION 22
BASIC FIELD MANUAL
FOR
MICROWAVE OVEN
MODEL
721.80412500 / 721.80412501
721.80419500 / 721.80419501
721.80414500 / 721.80414501
721.80413500 / 721.80413501
May, 2005
MODEL 721.80412
721.80419
721.80414
721.80413
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Sears 721.80414500 Specifications

General IconGeneral
BrandSears
Model721.80414500
CategoryMicrowave Oven
LanguageEnglish

Summary

Safety Precautions

Precautions Before and During Servicing

Guidance on precautions to take before and during microwave oven servicing to avoid exposure to microwave energy.

Foreword

Manual Purpose

Highlights the importance of reading the manual carefully to avoid exposure to microwave energy.

Specifications

Technical Specifications

Details electrical, physical, and component specifications for the microwave oven.

Cautions and Microwave Radiation

High Voltage and Repair Safety

Advises extreme care during repair due to high voltage and details specific safety precautions.

Microwave Radiation Exposure

Warns against exposure to microwave energy if the device is improperly used or connected.

Installation Instructions

Installation Precautions

Guidance on proper placement, power source, and environmental considerations for installation.

Grounding Instructions

Emphasizes the necessity of grounding the appliance for user safety.

Operating Instructions

Control Panel Overview

Introduces the control panel layout and its various touch sensor buttons.

Control Panel Functions

Button Descriptions

Detailed explanation of each button's function and usage on the control panel.

Circuit Diagrams

Overall Circuit Diagram

Presents the complete electrical schematic of the microwave oven's internal components.

Touch Key Board Matrix

Key Matrix Circuit Diagram

Illustrates the key matrix circuit for the touch keyboard, showing button connections.

General Service Information

Precautions for Use

Advises against operating the unit empty and warns about aluminum foil use.

Trial Operation Procedure

Outlines the steps for performing a trial operation after installation to check functionality.

Key Features

Lists safety systems and the 10 power output levels selectable via the touch control.

Service Precautions

Preliminary Safety Warnings

Highlights high-voltage hazards and precautions before and after applying power during service.

Conditions Prohibiting Operation

Lists conditions under which the unit must not be operated after repair.

Post-Repair Checks

Details essential checks to perform after unit repair, including interlock and waveguide integrity.

Microwave Leakage Test

Leakage Test Precautions

Emphasizes checking leakage before servicing and informing users about excessive levels.

Measuring Procedure

Step-by-step guide on how to measure microwave energy leakage using specialized equipment.

Leakage Measurement and Power Output

Leakage Measurement Details

Specifies leakage limits with and without outer panels, and notes on handling high voltage.

Power Output Measurement Formula

Provides the formula and parameters for calculating microwave power output.

Disassembly Instructions

Important Disassembly Notes

Crucial safety notes before starting disassembly, including capacitor discharge and wiring checks.

Removing Control Circuit Board

Step-by-step guide for removing the power and control circuit board.

FPC Connector Handling

Removing FPC Connector

Instructions on how to safely remove an FPC connector from its terminal socket.

Inserting FPC Connector

Instructions on how to correctly insert an FPC connector into its terminal socket.

External Component Removal

Removing the Outer Case

Detailed steps for removing the main outer case of the microwave oven.

Door Interlock Switch Removal

Interlock Switch Components

Illustrates the latch board with primary, secondary, and monitor interlock switches.

Magnetron Removal

Magnetron Removal Steps

Procedure for removing the magnetron, including handling precautions and gasket installation notes.

Door Removal and Disassembly

Door Removal Procedure

Steps for removing the microwave door and checking interlock switches after replacement.

Door Disassembly

Instructions for disassembling the door, including removing the dielectric choke and handle screws.

Door Assembly and Fan Removal

Door Assembly

Guidelines for mounting the door assembly to ensure proper alignment and prevent leakage.

Ventilation Fan Assembly Removal

Steps for removing the ventilation fan assembly, including mounting plate and fan unit.

Turntable Motor Removal

Turntable Motor Removal Steps

Procedure for removing the turntable motor, including turntable shaft and base plate removal.

Interlock System and Adjustment

Interlock Mechanism Function

Explains the door lock mechanism's role in preventing microwave activity when the door is open.

Door Latch and Switch Adjustment

Procedure for adjusting door latches and interlock switches to ensure proper closure and safety.

Interlock Sequence Testing

Latch and Switch Sequence Test

Steps to test the sequence of primary, secondary, and monitor interlock switches.

Microwave Energy Leakage Test

Specifies the acceptable limits for microwave energy leakage after servicing.

Interlock Switch Continuity Test

Primary Interlock Switch Test

Procedure to test continuity of the primary interlock switch for correct operation.

Secondary Interlock Switch Test

Procedure to test continuity of the secondary interlock switch for correct operation.

Monitor Switch Test

Procedure to test continuity of the monitor switch for correct operation.

Component Testing

Magnetron Resistance Test

Instructions for measuring magnetron resistance to identify potential faults.

High-Voltage Transformer Test

Procedure to measure the resistance of the high-voltage transformer windings.

High Voltage Component Tests

High-Voltage Capacitor Test

Steps to test the resistance of the high-voltage capacitor.

High-Voltage Diode Test

Procedure to test the continuity of the high-voltage diode in both directions.

Touch Key Board Testing

Touch Key Board Resistance Test

Measures resistance of touch key board terminals when touched and not touched.

Relay Test and Fuse Issues

Relay 2 Continuity Test

Checks the continuity of Relay 2 for proper operation.

Fuse Blowing Checkout

Identifies common problems and causes related to the fuse blowing.

Relay Checkout Procedures

Relay 1 Checkout - Lamp Issues

Troubleshooting steps for Relay 1 issues causing incorrect oven lamp operation.

Circuit Board Checkout

Circuit Board Failure Symptoms

Lists symptoms indicating a defective circuit board, such as function failures or display issues.

Troubleshooting Guide

Problem A: No Display Message

Diagnoses issues when the 'PLEASE SET TIME OF DAY' message doesn't appear.

Problem B: Incorrect Display

Troubleshoots incorrect numbers or indications on the display when programming.

Heating Performance Troubleshooting

Problem C: No Heat Output

Diagnoses why the unit does not heat up, checking interlocks, thermostat, and high-voltage components.

Audible Signal Troubleshooting

Problem D: No Buzzing Sound

Addresses issues where the buzzer does not sound during key presses or at end of cooking.

Fan Operation Troubleshooting

Problem E: Fan Not Operating

Diagnoses why the ventilation fan does not operate when the fan key is touched.

Exploded Views

Door Parts Identification

Diagram showing exploded view and part numbers for the microwave door assembly.

Controller Parts Identification

Controller Parts Diagram

Illustrates the exploded view and part numbers for the controller unit for different models.

Oven Cavity Parts Identification

Oven Cavity Parts Diagram

Diagram showing exploded view and part numbers for the oven cavity and related components.

Latch Board Parts Identification

Latch Board Components Diagram

Shows the exploded view and part numbers for the latch board and its associated switches.

Interior Parts Identification (I)

Interior Components Diagram (I)

Diagram illustrating exploded view and part numbers for various interior components.

Interior Parts Identification (II)

Interior Components Diagram (II)

Diagram showing exploded view and part numbers for additional interior components.

Installation Parts Identification

Installation Components Diagram

Illustrates the exploded view and part numbers for installation-related parts and manuals.

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