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Sears 721.80409402 User Manual

Sears 721.80409402
44 pages
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DIVISION 22
BASIC FIELD MANUAL
FOR
MICROWAVE HOOD COMBINATION
MODEL 721.80402400 / 721.80402401 / 721.80402402
721.80409400 / 721.80409401 / 721.80409402
721.80404400 / 721.80404401 / 721.80404402
721.80403400 / 721.80403401 / 721.80403402
May, 2005
MODEL 721.80402
721.80409
721.80404
721.80403
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Sears 721.80409402 Specifications

General IconGeneral
BrandSears
Model721.80409402
CategoryMicrowave Oven
LanguageEnglish

Summary

Service Safety Precautions

Microwave Exposure Prevention During Servicing

Safety measures to avoid exposure to excessive microwave energy during servicing operations.

Foreword and Manual Introduction

Appliance Specifications

General Cautions and Warnings

Microwave Radiation Hazards

Critical warnings regarding microwave radiation and the need for qualified service personnel.

Installation and Grounding Procedures

Installation Precautions and Grounding

Guidelines for safe installation, including power source requirements and proper grounding.

Operating Instructions Overview

Control Panel Layout

Visual guide to the microwave's control panel, displaying buttons and functions.

Control Panel Function Descriptions

Detailed explanations for each button and function available on the control panel.

Electrical Schematic Diagrams

Overall Circuit Diagram (Schematic I)

Comprehensive electrical schematic illustrating the microwave's internal circuitry.

Schematic Diagram II (with Noise Filter)

Second part of the circuit diagram, potentially including specific components like a noise filter.

Touch Key Board Matrix Circuit

Diagram showing the matrix layout of the touch key board for input scanning.

Service Information and Procedures

General Precautions During Service

Safety guidelines to follow when operating or testing the microwave during service.

Trial Operation Steps

A sequence of checks and tests to perform after installation or repair.

Serviceability and Repair Tips

Preliminary Safety and Repair Advice

Essential safety warnings and practical tips for service technicians before starting repairs.

Microwave Leakage Testing

Leakage Measurement Equipment and Method

Required equipment and the correct procedure for measuring microwave energy leakage.

Power Output Measurement Procedure

Power Output Calculation Formula

The formula and steps used to calculate the microwave's power output using a water load.

Disassembly and Component Removal

Removing Control Circuit Board

Step-by-step guide to safely detach and remove the main control circuit board.

FPC Connector Handling Instructions

Detailed instructions for connecting and disconnecting the Flexible Printed Circuit (FPC) connector.

Outer Case Removal Guide

Instructions for disassembling and removing the external housing of the microwave oven.

Door Interlock Switch Removal

Procedure for safely removing the door interlock switch assembly from the unit.

Magnetron and Stirrer Fan Removal

Steps for the careful removal of the magnetron and stirrer fan components.

Door and Ventilation Fan Assembly Removal

Instructions for detaching the door assembly and the ventilation fan unit.

Turntable Motor Removal Procedure

Steps for safely detaching and removing the turntable motor from the microwave.

Interlock System Operation

Door Latch and Switch Adjustment

How to adjust door latches and interlock switches to ensure proper function and prevent leakage.

Interlock Switch Sequence Testing

Procedure to verify the correct operational sequence of the primary, secondary, and monitor switches.

Interlock Switch Continuity Testing

Switch Continuity Test Procedures

Methods for testing the continuity of interlock switches using an ohmmeter.

Component Testing and Troubleshooting

Transformer and Magnetron Resistance Tests

Procedures for measuring resistance of transformer windings and magnetron terminals.

Capacitor, Diode, Relay, and Fan Motor Tests

Tests for various electrical components including continuity and resistance measurements.

Motor Resistance Measurement

Resistance checks for ventilation, turntable, and stirrer motors.

Touch Key Board Connector Resistance

Measuring the resistance of the touch key board connector for proper functionality.

Checkout Procedures for Fuse Issues

Fuse Blowing Problems and Causes

Identifies common problems and underlying causes for the microwave's fuse blowing.

Relay Checkout for Fan and Lamp

Troubleshooting steps for issues with the fan motor and oven lamp relays.

Circuit Board Malfunction Symptoms

List of symptoms that indicate a defective main circuit board in the microwave.

Comprehensive Troubleshooting Guide

Display Message: 'Set Time of Day' Error

Steps to diagnose and resolve issues where the initial time setting message fails to appear.

Troubleshooting: No Heating Function

Diagnostic steps for when the microwave operates but does not produce heat.

Troubleshooting: Absence of Buzzer Sound

Steps to identify and fix problems related to the buzzer not sounding during operation.

Troubleshooting: Ventilation Fan Not Operating

Procedure to diagnose why the ventilation fan is not functioning when activated.

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