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Sears 721.80409400 User Manual

Sears 721.80409400
44 pages
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DIVISION 22
BASIC FIELD MANUAL
FOR
MICROWAVE HOOD COMBINATION
MODEL 721.80402400 / 721.80402401 / 721.80402402
721.80409400 / 721.80409401 / 721.80409402
721.80404400 / 721.80404401 / 721.80404402
721.80403400 / 721.80403401 / 721.80403402
May, 2005
MODEL 721.80402
721.80409
721.80404
721.80403
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Sears 721.80409400 Specifications

General IconGeneral
BrandSears
Model721.80409400
CategoryMicrowave Oven
LanguageEnglish

Summary

PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY

FOREWORD

SPECIFICATIONS

CAUTIONS

MICROWAVE RADIATION

Information regarding potential exposure to microwave energy and necessary precautions.

INSTALLATIONS

PRECAUTIONS ON INSTALLATION

Guidelines and precautions to follow before and during the installation process.

GROUNDING INSTRUCTIONS

Essential instructions for proper grounding of the appliance for personal safety.

OPERATING INSTRUCTIONS

CONTROL PANEL

Overview of the microwave's control panel layout and functions.

CONTROL PANEL INSTRUCTIONS

OVERALL CIRCUIT DIAGRAM

SCHEMATIC DIAGRAM (I)

First part of the overall schematic diagram illustrating the microwave's electrical system.

SCHEMATIC DIAGRAM (II)

MATRIX CIRCUIT FOR TOUCH KEY BOARD

KEY MATRIX

Graphical representation of the touch key matrix connections.

GENERAL INFORMATION FOR SERVICE

GENERAL PRECAUTIONS IN USE

General precautions for safe and proper use of the microwave oven during operation.

TRIAL OPERATION

Step-by-step procedure to test the microwave oven after installation.

FEATURES AND SPECIFICATIONS FEATURES

Overview of key features and technical specifications of the microwave oven.

SERVICE INFORMATION

PRECAUTIONS AND REPAIR SERVICE TIPS

Important safety precautions and tips for servicing the microwave oven.

MICROWAVE LEAKAGE TEST

CAUTIONS

Crucial safety warnings related to microwave leakage testing procedures.

EQUIPMENT-

List of necessary equipment for performing microwave leakage tests.

MEASURING MICROWAVE ENERGY LEAKAGE

Detailed procedure for measuring microwave energy leakage.

MEASUREMENT WITH THE OUTER CASE REMOVED

MEASUREMENT WITH A FULLY ASSEMBLED OVEN

POWER OUTPUT MEASUREMENT

NOTE WHEN MEASURING

Important notes and guidelines for accurate measurement during testing.

RECORD KEEPING AND NOTIFICATION AFTER MEASUREMENT

Procedures for documenting test results and notifying relevant parties.

DISASSEMBLY INSTRUCTIONS

IMPORTANT NOTES:

Critical reminders and safety guidelines before starting disassembly procedures.

A. REMOVING POWER AND CONTROL CIRCUIT BOARD

Step-by-step guide to remove the power and control circuit board assembly.

B. REMOVING THE OUT CASE

C. REMOVING THE DOOR INTERLOCK SWITCHES

D. REMOVING MAGNETRON

NOTES:

Important notes and safety checks when removing or replacing the magnetron.

E. REMOVING STIRRER FAN

F. REMOVING DOOR

NOTES:

Important notes after door replacement, including switch checks and leakage tests.

G. DISASSEMBLING DOOR

CAUTION:

Cautionary note to avoid damaging the door seal plate during disassembly.

H. ASSEMBLING DOOR

I. REMOVING THE VENTILATION FAN ASS'Y

J. REMOVING THE TURNTABLE MOTOR

NOTES:

Important notes for carefully removing turntable motor leadwires and connectors.

INTERLOCK SYSTEM

INTERLOCK MECHANISM

Explanation of the door lock mechanism designed to prevent microwave activity when the door is open.

ADJUSTMENT PROCEDURES

Procedure for adjusting door latches and interlock switches to prevent microwave leakage.

CHECK THE DOOR LATCH AND SWITCH CLOSING.

Procedure to check door latch and switch closure, including gap measurements.

ADJUST THE LATCH AND SWITCH CLOSING

Steps to adjust the latch board to ensure proper switch sequence and gap closure.

TEST THE LATCH AND SWITCH SEQUENCE

TEST THE MICROWAVE ENERGY LEAKAGE

INTERLOCK CONTINUITY TEST

A. PRIMARY INTERLOCK SWITCH TEST

Procedure to test the continuity of the primary interlock switch.

B. SECONDARY INTERLOCK SWITCH TEST

Procedure to test the continuity of the secondary interlock switch.

C. MONITOR SWITCH TEST

Procedure to test the continuity of the monitor switch.

TEST AND CHECKOUT PROCEDURES AND TROUBLESHOOTING

CAUTIONS

Critical safety warnings before performing tests and troubleshooting procedures.

A. TEST PROCEDURES

Detailed procedures for testing individual components like transformer and magnetron.

B. CHECKOUT PROCEDURES

(1) CHECKOUT PROCEDURES FOR FUSE BLOWING

Troubleshooting procedures for identifying causes of fuse blowing issues.

(3) CHECKOUT PROCEDURES FOR CIRCUIT BOARD

C. TROUBLE SHOOTING

PROBLEM - A: 'PLEASE SET TIME OF DAY' does not appear...

Troubleshooting steps for when the 'SET TIME OF DAY' message does not appear.

PROBLEM - B: Display does not show correct numbers...

Troubleshooting for incorrect display numbers or indications after programming.

PROBLEM - E: Unit does not heat up

PROBLEM - F: No buzzing when touching the key

PROBLEM - Ventilation fan does not operate

DOOR PARTS(II)

CONTROLLER PARTS(II)

OVEN CAVITY PARTS

LATCH BOARD PARTS

INTERIOR PARTS (I)

INTERIOR PARTS (II - I)

INSTALLATION PARTS

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