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Sears 721.80802400 User Manual

Sears 721.80802400
46 pages
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DIVISION 22
BASIC FIELD MANUAL
FOR
MICROWAVE OVEN
MODEL 721.80802400 / 721.80802401
721.80809400 / 721.80809401
721.80804400 / 721.80804401
721.80803400 / 721.80803401
June, 2005
MODEL 721. 80802
721. 80809
721. 80804
721. 80803

Questions and Answers:

Sears 721.80802400 Specifications

General IconGeneral
BrandSears
Model721.80802400
CategoryMicrowave Oven
LanguageEnglish

Summary

Microwave Oven Model Information

Service Safety Precautions

Microwave Exposure Hazards

Guidelines to avoid exposure to microwave energy during servicing of the oven.

Manual Foreword

Microwave Oven Specifications

Technical Specifications

Detailed technical specifications including power, frequency, dimensions, and components.

Switch Chart

Details the operational states of interlock switches under different conditions.

General Safety Cautions

High-Voltage and Radiation Warnings

Critical warnings regarding high voltage and microwave radiation during repair.

Installation and Grounding

Installation and Grounding Instructions

Proper installation and grounding procedures for safe operation of the microwave oven.

Control Panel Overview

Control Panel Layout

Diagram and labeling of the microwave oven's control panel buttons and display.

Control Panel Functions

Detailed Button and Dial Functions

Explanation of each control button and dial on the microwave oven's interface.

Electrical Schematics

Overall Circuit Diagram (I)

Schematic illustrating the main electrical connections and component interconnections.

Schematic Diagram (II)

Second schematic illustrating electrical pathways, including noise filter details.

Key Matrix Circuitry

Touch Key Board Matrix Diagram

Diagram showing the matrix circuit configuration for the touch key board.

Service Information and Features

General Precautions and Safety Features

Guidelines for safe use and overview of the oven's safety systems and power levels.

Service Precautions and Tips

High-Voltage and Leakage Safety

Critical warnings and tips to prevent high voltage and microwave leakage during service.

Microwave Leakage Testing Procedures

Leakage Test Equipment and Method

List of equipment and step-by-step instructions for measuring microwave radiation leakage.

Measurement and Calculation Procedures

Microwave Leakage and Power Output Measurement

Procedures for measuring leakage and calculating power output using water load.

Disassembly Instructions

Removing the Control Circuit Board

Step-by-step guide to safely remove the main control circuit board from the oven.

Connector Handling Procedures

FPC Connector Removal and Insertion

Instructions for safely disconnecting and connecting FPC connectors to their terminal sockets.

Component Removal Procedures

Removing the Outer Case

Detailed steps to safely remove the external casing of the microwave oven.

Door Interlock System Service

Removing Door Interlock Switches

Procedure for safely removing the door interlock switch components.

Component Replacement Procedures

Removing the Magnetron

Step-by-step guide for carefully removing the magnetron component.

Door and Fan Assembly Service

Removing Stirrer Fan and Door Components

Procedures for removing the stirrer fan and disassembling the oven door.

Door and Motor Service Procedures

Door Assembly and Ventilation Motor Removal

Guidelines for door assembly and steps to remove the ventilation motor.

Motor and Sensor Service

Turntable Motor and Humidity Sensor Replacement

Procedures for removing the turntable motor and replacing the humidity sensor.

Interlock System Adjustment

Door Latch and Switch Alignment Check

Procedure to check and adjust door latches and interlock switch alignment for proper closure.

Interlock System Testing

Latch Sequence and Leakage Testing

Testing interlock switch sequences and final microwave energy leakage.

Interlock Switch Continuity Tests

Primary, Secondary, and Monitor Switch Tests

Procedures to test continuity of interlock switches using an ohmmeter.

Component Testing Procedures

Transformer and Magnetron Resistance Tests

Testing resistance of transformer windings and magnetron components.

Electrical Component Testing

Capacitor, Diode, Relay, and Fan Motor Tests

Testing procedures for capacitors, diodes, relays, and fan motors.

Motor and Sensor Resistance Tests

Ventilation, Turntable, Humidity, and Stirrer Motor Tests

Testing resistance values for various motors and the humidity sensor.

Touch Key Board Matrix Testing

Key Board Resistance Measurements

Measuring resistance of the touch key board terminals when touched and not touched.

Checkout Procedures - Fuse Blowing

Troubleshooting Blown Fuses

Diagnosing common causes for fuse blowing and recommended troubleshooting actions.

Checkout Procedures - Relays and Lamps

Fan Motor and Oven Lamp Checkout

Troubleshooting procedures for fan motor and oven lamp operation issues.

Checkout Procedures - Circuit Board

Identifying Defective Circuit Board Symptoms

Symptoms that indicate a potentially defective main circuit board.

Troubleshooting - Display Issues

Display Not Appearing or Incorrect

Troubleshooting steps for display errors, including no message or wrong indications.

Troubleshooting - Start and Heating Problems

Start Countdown and Heating Failures

Diagnosing issues where the unit does not start countdown or produce heat.

Troubleshooting - High Power Heating

High Power Cooking Heating Failure

Troubleshooting steps for when high power cooking fails to generate heat.

Troubleshooting - Operation and Buzzer

Buzzer and Ventilation Fan Issues

Diagnosing problems with the buzzer not sounding or the ventilation fan not operating.

Exploded Views - Door Assembly

Door Parts Identification Diagram

Diagram showing individual parts of the microwave oven door assembly.

Exploded Views - Controller

Controller Parts Identification

Diagrams identifying parts for the controller unit specific to different models.

Exploded Views - Oven Cavity

Oven Cavity Components Diagram

Illustration of various parts that constitute the oven cavity.

Exploded Views - Latch Board

Latch Board Parts Identification

Diagram detailing the components of the latch board assembly.

Exploded Views - Interior Components (I)

Interior Components Diagram (I)

Illustration of internal components, including turntable and motor assemblies.

Exploded Views - Interior Components (II-I)

Interior Components Diagram (II-I)

Diagram of interior parts, focusing on motor and electronic components.

Exploded Views - Interior Components (II-II)

Interior Components Diagram (II-II)

Diagram of interior parts, showing different sub-assemblies and connectors.

Exploded Views - Installation Parts

Installation Parts Identification

Diagram showing parts required for installation, including mounting hardware.

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