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Sears 721.80803400 User Manual

Sears 721.80803400
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DIVISION 22
BASIC FIELD MANUAL
FOR
MICROWAVE OVEN
MODEL 721.80802400 / 721.80802401
721.80809400 / 721.80809401
721.80804400 / 721.80804401
721.80803400 / 721.80803401
June, 2005
MODEL 721. 80802
721. 80809
721. 80804
721. 80803

Questions and Answers:

Sears 721.80803400 Specifications

General IconGeneral
BrandSears
Model721.80803400
CategoryMicrowave Oven
LanguageEnglish

Summary

CAUTION

Service Safety Precautions

Safety guidelines for technicians during microwave oven servicing to avoid exposure to microwave energy.

FOREWORD

SPECIFICATIONS

GENERAL CAUTIONS

INSTALLATIONS

OPERATING INSTRUCTIONS

CONTROL PANEL OVERVIEW

Overview of the microwave oven's control panel and its main display and buttons.

CIRCUIT DIAGRAMS

OVERALL CIRCUIT DIAGRAM (I)

Detailed electrical schematic diagram for the microwave oven's first section.

SCHEMATIC DIAGRAM (II)

Detailed electrical schematic diagram for the microwave oven's second section.

MATRIX CIRCUIT FOR TOUCH KEY BOARD

Circuit diagram illustrating the matrix layout for the touch key board.

GENERAL INFORMATION FOR SERVICE

GENERAL PRECAUTIONS IN USE

Guidelines for safe and effective operation of the microwave oven during general use.

TRIAL OPERATION

Procedure for testing microwave oven functionality after installation or repair.

FEATURES AND SPECIFICATIONS

Overview of the microwave oven's key features and technical specifications.

SERVICE INFORMATION

PRECAUTIONS AND REPAIR SERVICE TIPS

Important notes and advice for servicing microwave ovens safely and effectively.

MICROWAVE LEAKAGE TEST

Procedure and equipment for testing microwave energy leakage from the oven.

MEASUREMENT PROCEDURES

Instructions for measuring microwave energy leakage and power output.

DISASSEMBLY INSTRUCTIONS

REMOVING POWER AND CONTROL CIRCUIT BOARD

Step-by-step guide to safely remove the main circuit board assembly.

CONNECTOR HANDLING

Instructions for safely removing and inserting FPC connectors on circuit boards.

OUT CASE REMOVAL

Procedure for removing the outer casing of the microwave oven.

DOOR INTERLOCK SWITCHES REMOVAL

Steps to remove and service the door interlock switch mechanisms.

MAGNETRON REMOVAL

Detailed instructions for the careful removal of the magnetron component.

STIRRER FAN AND DOOR DISASSEMBLY

Procedures for removing the stirrer fan and disassembling the microwave oven door.

DOOR ASSEMBLY AND VENTILATION MOTOR

Instructions for assembling the door and removing the ventilation motor.

TURNTABLE MOTOR AND HUMIDITY SENSOR REPLACEMENT

Procedures for removing the turntable motor and replacing the humidity sensor.

INTERLOCK SYSTEM

INTERLOCK MECHANISM

Explanation of the door lock mechanism and its role in microwave safety.

ADJUSTMENT PROCEDURES

Steps to adjust door latches and interlock switches for proper operation.

LATCH AND SWITCH SEQUENCE TESTING

Procedures to test the sequence of interlock switches upon door operation.

MICROWAVE ENERGY LEAKAGE TESTING

Final check for microwave energy leakage after servicing.

INTERLOCK CONTINUITY TEST

Testing the continuity of primary, secondary, and monitor interlock switches.

TEST AND CHECKOUT PROCEDURES

TEST PROCEDURES

Detailed tests for various components like transformer, magnetron, capacitor, etc.

CHECKOUT PROCEDURES

FUSE BLOWING CHECKOUT

Troubleshooting common causes for fuse blowing in the microwave oven.

RELAY AND MOTOR CHECKOUT

Procedures for checking fan motor and oven lamp operations related to relays.

CIRCUIT BOARD SYMPTOMS

Identifying potential circuit board failures based on specific operational symptoms.

TROUBLESHOOTING

DISPLAY AND POWER ISSUES

Diagnosing problems related to display not showing time or incorrect numbers.

START AND HEATING ISSUES

Troubleshooting issues where the unit does not start countdown or heat properly.

HIGH POWER COOKING AND THERMOSTAT ISSUES

Diagnosing heating problems related to interlock switches and thermostats.

BUZZER AND VENTILATION FAN ISSUES

Troubleshooting problems with buzzer sounds and ventilation fan operation.

EXPLODED VIEWS - DOOR PARTS

EXPLODED VIEWS - CONTROLLER PARTS

EXPLODED VIEWS - OVEN CAVITY PARTS

EXPLODED VIEWS - LATCH BOARD PARTS

EXPLODED VIEWS - INTERIOR PARTS (I)

EXPLODED VIEWS - INTERIOR PARTS (II - I)

EXPLODED VIEWS - INTERIOR PARTS (II - II)

INSTALLATION PARTS

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