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Sears 721.80523500 User Manual

Sears 721.80523500
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DIVISION 22
BASIC FIELD MANUAL
FOR
MICROWAVE HOOD COMBINATION
MODEL 721.80522500
721.80529500
721.80524500
721.80523500
October, 2005
MODEL 721.80522
721.80529
721.80524
721.80523
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Sears 721.80523500 Specifications

General IconGeneral
BrandSears
Model721.80523500
CategoryMicrowave Oven
LanguageEnglish

Summary

CAUTION WARNING TO SERVICE TECHNICIANS

PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY

Safety guidelines for service technicians to prevent excessive microwave energy exposure during repairs.

FOREWORD

SPECIFICATIONS

CAUTIONS

MICROWAVE RADIATION

Information on protecting personnel from microwave radiation exposure during use and service.

INSTALLATIONS

PRECAUTIONS ON INSTALLATION

Essential safety steps and considerations before installing the microwave oven.

GROUNDING INSTRUCTIONS

Guidelines for proper grounding to ensure personal safety and reduce electrical shock risk.

CAUTION

Specific safety note regarding the unit's 3-prong plug and grounded outlet.

WARNING

Critical warning about improper grounding plug use and the risk of electric shock.

OPERATING INSTRUCTIONS

CONTROL PANEL

Overview of the microwave's control panel layout and its various touch-sensitive pads.

CONTROL PANEL INSTRUCTIONS

Detailed explanation of each control panel button and its function for operating the microwave.

OVERALL CIRCUIT DIAGRAM

SCHEMATIC DIAGRAM

Visual representation of the microwave's internal electrical connections and components.

MATRIX CIRCUIT FOR TOUCH KEY BOARD

KEY MATRIX

A grid showing the logical connections between touch pads and the control board.

GENERAL INFORMATION FOR SERVICE

GENERAL PRECAUTIONS IN USE

Important safety measures and operational tips for using the microwave oven.

TRIAL OPERATION

Step-by-step guide to test the microwave's functionality after installation.

FEATURES AND SPECIFICATIONS FEATURES

Highlights of the microwave's built-in safety systems, power levels, and cooking stages.

SERVICE INFORMATION

PRECAUTIONS AND REPAIR SERVICE TIPS

Critical safety warnings and essential tips to follow before and during microwave repair.

PRELIMINARY

Initial safety considerations and warnings for high-voltage circuits during repair.

MICROWAVE LEAKAGE TEST

CAUTIONS

Important warnings and responsibilities for service personnel regarding microwave leakage testing.

EQUIPMENT-

List of necessary equipment required for performing microwave leakage tests accurately.

MEASURING MICROWAVE ENERGY LEAKAGE

Procedure for measuring microwave radiation levels using specific equipment and techniques.

POWER OUTPUT MEASUREMENT

MEASUREMENT WITH THE OUTER CASE REMOVED

Guidelines for checking microwave leakage after removing the oven's outer panels.

MEASUREMENT WITH A FULLY ASSEMBLED OVEN

Procedures for testing microwave leakage with the oven fully assembled and operational.

NOTE WHEN MEASURING

Important notes and precautions to ensure accurate microwave power output measurements.

RECORD KEEPING AND NOTIFICATION AFTER MEASUREMENT

Requirements for documenting leakage test results and notifying relevant parties.

DISASSEMBLY INSTRUCTIONS

REMOVING POWER AND CONTROL CIRCUIT BOARD

Step-by-step guide to safely remove the control panel and circuit board assembly.

HOW TO REMOVE THE F.P.C. CONNECTOR

Detailed instructions on safely disconnecting the FPC connector from its terminal socket.

HOW TO INSERT THE F.P.C. CONNECTOR

Detailed instructions on properly connecting the FPC connector to its terminal socket.

REMOVING THE OUTSIDE CASE

Procedure for removing the external casing of the microwave oven.

REMOVING THE DOOR INTERLOCK SWITCHES

Steps for disconnecting and removing the door interlock switch components.

REMOVING MAGNETRON

Instructions for carefully removing the magnetron component from the microwave oven.

REMOVING STIRRER FAN

Guide on how to disassemble and remove the stirrer fan assembly.

REMOVING DOOR

Procedure for safely removing the microwave oven door assembly.

DISASSEMBLING DOOR

Steps to take apart the microwave door, including removing the dielectric choke.

ASSEMBLING DOOR

Guidelines for correctly mounting the door assembly to ensure proper fit and prevent leakage.

REMOVING THE VENTILATION FAN ASS'Y

Instructions for removing the ventilation fan unit from the microwave oven.

REMOVING THE TURNTABLE MOTOR

Steps for safely removing the turntable motor and its associated parts.

REPLACING THE HUMIDITY SENSOR

Procedure for replacing the humidity sensor component in the microwave oven.

INTERLOCK SYSTEM

INTERLOCK MECHANISM

Description of the door lock mechanism's design to prevent microwave activity when the door is open.

ADJUSTMENT PROCEDURES

Steps for adjusting door latches and interlock switches to prevent microwave energy leakage.

CHECK THE DOOR LATCH AND SWITCH CLOSING.

Instructions to check door latch gaps and ensure proper alignment for safety switches.

ADJUST THE LATCH AND SWITCH CLOSING

Detailed steps to adjust the latch board to achieve correct gap measurements for safety.

TEST THE LATCH AND SWITCH SEQUENCE

Procedure to verify the correct operational sequence of the interlock switches.

TEST THE MICROWAVE ENERGY LEAKAGE

Final check for microwave energy leakage after adjustments, ensuring compliance with safety standards.

INTERLOCK CONTINUITY TEST

PRIMARY INTERLOCK SWITCH TEST

Test procedure to check the continuity and operation of the primary interlock switch.

SECONDARY INTERLOCK SWITCH TEST

Test procedure to check the continuity and operation of the secondary interlock switch.

MONITOR SWITCH TEST

Test procedure to check the continuity and operation of the interlock monitor switch.

TEST AND CHECKOUT PROCEDURES AND TROUBLESHOOTING

TEST PROCEDURES

Detailed tests for key components like transformers and magnetrons to diagnose issues.

CHECKOUT PROCEDURES FOR FUSE BLOWING

Troubleshooting steps to identify causes for fuse blowing in the microwave oven.

CHECKOUT PROCEDURES FOR RELAY

Diagnostic procedures to identify issues related to the fan motor or oven lamp based on relay behavior.

CHECKOUT PROCEDURES FOR CIRCUIT BOARD

Symptoms indicating a defective circuit board and common issues like display errors or buzzer malfunctions.

TROUBLE SHOOTING

General troubleshooting guide for common microwave operational problems.

PROBLEM - A: "PLEASE SET TIME OF DAY" DOES NOT APPEAR

Troubleshooting steps for when the 'Set Time of Day' prompt does not appear upon power connection.

PROBLEM - B: DISPLAY DOES NOT SHOW CORRECT NUMBERS

Diagnostic steps for incorrect numerical displays or indications on the control panel.

PROBLEM - E: UNIT DOES NOT HEAT UP

Troubleshooting steps for when the microwave fails to heat despite the display counting down.

PROBLEM - F: NO BUZZING WHEN TOUCHING THE KEY

Steps to diagnose why the buzzer does not sound during key presses or at the end of cooking.

PROBLEM - VENTILATION FAN DOES NOT OPERATE

Troubleshooting steps for the ventilation fan not operating when the ON/OFF key is touched.

EXPLODED VIEW DOOR PARTS(I)

CONTROLLER PARTS(I)

OVEN CAVITY PARTS

LATCH BOARD PARTS

INTERIOR PARTS (I)

INTERIOR PARTS (II)

INSTALLATION PARTS

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