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Sears 721.80524500 User Manual

Sears 721.80524500
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DIVISION 22
BASIC FIELD MANUAL
FOR
MICROWAVE HOOD COMBINATION
MODEL 721.80522500
721.80529500
721.80524500
721.80523500
October, 2005
MODEL 721.80522
721.80529
721.80524
721.80523
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Sears 721.80524500 Specifications

General IconGeneral
BrandSears
Model721.80524500
CategoryMicrowave Oven
LanguageEnglish

Summary

CAUTION

Precautions for Servicing Microwave Ovens

Safety precautions for service technicians to prevent exposure to microwave energy.

FOREWORD

SPECIFICATIONS

CAUTIONS

Microwave Radiation Safety

Warnings regarding microwave energy exposure during operation and servicing.

INSTALLATIONS

Precautions on Installation

Guidelines and safety measures for installing the microwave oven.

Grounding Instructions

Procedures and importance of grounding the appliance for electrical safety.

CONTROL PANEL

Operating Instructions

Overview of the control panel layout and basic operational functions.

SCHEMATIC DIAGRAM

KEY MATRIX

GENERAL INFORMATION FOR SERVICE

General Precautions in Use

Important safety guidelines for using the microwave oven correctly and safely.

Trial Operation

Step-by-step procedure for checking the microwave oven's functionality after installation.

SERVICE INFORMATION

Precautions and Repair Service Tips

Essential safety warnings and advice for performing repairs on the microwave oven.

MICROWAVE LEAKAGE TEST

Cautions for Leakage Test

Critical warnings and responsibilities related to microwave leakage testing during servicing.

Measuring Microwave Energy Leakage

Procedure and equipment for measuring microwave radiation levels from the oven.

MEASUREMENT PROCEDURES

Measurement with Outer Case Removed

Specific instructions for measuring leakage after outer case removal.

Measurement with Fully Assembled Oven

Instructions for measuring leakage on a fully assembled oven.

Power Output Measurement

Method for measuring the microwave power output using a water load.

DISASSEMBLY INSTRUCTIONS

Removing Power and Control Circuit Board

Step-by-step guide to safely remove the main control circuit board.

Removing the Outside Case

Procedure for safely removing the external casing of the microwave.

Removing the Door Interlock Switches

Instructions for removing the critical safety interlock switches from the door mechanism.

Major Component Removal

Procedures for removing key internal components like magnetron and stirrer fan.

Door Assembly and Fan Removal

Instructions for door operations and removing the ventilation fan assembly.

Turntable Motor Removal

Steps for removing the motor that rotates the turntable.

Humidity Sensor Replacement

Instructions for removing and replacing the humidity sensor.

INTERLOCK SYSTEM

Adjustment Procedures

Procedures for adjusting door latches and interlock switches to ensure safety.

Check Door Latch and Switch Closing

Steps to inspect and verify the proper closing and alignment of door latches and switches.

Test Latch and Switch Sequence

Procedure to test the sequential operation of interlock switches when the door opens/closes.

Test Microwave Energy Leakage

Final verification of microwave energy leakage after adjustments.

INTERLOCK CONTINUITY TEST

Primary Interlock Switch Test

Method to test the continuity of the primary interlock switch.

Secondary Interlock Switch Test

Method to test the continuity of the secondary interlock switch.

Monitor Switch Test

Method to test the continuity of the interlock monitor switch.

TEST AND CHECKOUT PROCEDURES AND TROUBLESHOOTING

Cautions for Testing and Troubleshooting

Critical safety warnings before performing tests and troubleshooting.

Test Procedures

Step-by-step tests for key components like the transformer and magnetron.

Checkout Procedures for Fuse Blowing

Common causes and troubleshooting steps for fuse blowing issues.

Checkout Procedures for Relay Issues

Troubleshooting common relay issues with fan motor and oven lamp.

Checkout Procedures for Circuit Board

Symptoms indicating a defective main circuit board.

TROUBLE SHOOTING

Problem: Display and Power Issues

Troubleshooting for issues related to power supply and initial display setup.

Problem: Heating and Operation Faults

Troubleshooting for the unit not heating up despite countdown.

Problem: Audio and Indicator Faults

Troubleshooting for the absence of buzzing sound at the end of cooking or between stages.

Problem: Ventilation Fan Operation

Troubleshooting steps for the ventilation fan not operating when the ON/OFF key is pressed.

EXPLODED VIEW

Door Parts (I)

Exploded diagram of the door assembly and its individual parts.

Controller Parts (I)

Exploded diagram of the controller unit and its components.

Oven Cavity Parts

Exploded diagram of the main oven cavity components.

Latch Board Parts

Exploded diagram of the latch board mechanism and its parts.

Interior Parts (I)

Exploded diagram of some internal components of the oven.

Interior Parts (II)

Exploded diagram of other internal components of the oven.

Installation Parts

Exploded diagram showing parts related to the installation process.

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