Seastar Solutions SeaStar - User Manual

INSTALLATION INSTRUCTIONS
SUPPLEMENTAL
7 .1
Hydraulic Steering
HELMS
DASHBOARD MOUNTING TEMPLATE
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SEASTAR SOLUTIONS
3831 NO.6 ROAD
RICHMOND, B.C.
CANADA V6V 1P6
FAX 604-270-7172
www.seastarsolutions.com
©
2014 MARINE CANADA ACQUISITION INC.
DBA SEASTAR SOLUTIONS
PRINTED IN CANADA 5000–08/14
ISO 10592
3
" DIA.
(
76 mm)
F
ILLER PORT 3/4" STANDARD TAPER ORB PORTS (4)
3
-15/16"
(
100 mm)
1
-15/16"
(
50 mm)
ALL HELMS
6
-1/16" (155 mm)
SEASTAR/BAYSTAR PLUS
HELMS 4-7/16" (113 mm)
B
AYSTAR HELMS 4-5/8" (118 mm)
WARNING
D
O NOT use ANY SeaStar PRO helm pump with
"unbalanced" steering cylinder as a steering lock
u
p WILL result.
WARNING
CAUTION
S E V E N
P O I N T O N E
I S O 9 0 0 1
If a 20° mounting wedge is used, cut out dash as
p
er mounting wedge template and mount helm
d
irectly to the 20° wedge.
Cleaning fluids containing ammonia, acids or any other
corrosive ingredients MUST NOT be used for cleaning
any part of this Hydraulic Steering System. Failure to
comply will cause serious damage to the steering
system, resulting in possible loss of steering, causing
property damage, personal injury and/or death.
w w w . s e a s t a r s o l u t i o n s . c o m
F
igure 1. SeaStar helm shown, BayStar and BayStar Plus similar.
Figure 2.
PRIOR TO EVERY USE
SAFETY INFORMATION
T
he safety information provided below is intended
t
o inform you of the dangers that may be present
b
efore, during and after use. It is critical that you
read and understand ALL the points noted.
WARNING
1
.
C
heck Fluid level in highest helm pump (see page 2
for proper fluid level setting).
2
. Verify immediate steering response when turning
s
teering wheel(s). Ensure engine(s), rudder(s) and/or
o
utdrive(s) turn when all steering wheels are turned.
3. Visually inspect all steering hoses and fittings for
w
ear, kinking and/or leaks.
4. Check for binding, loose, worn or leaking steering
components.
D
O NOT OPERATE BOAT IF ANY COMPONENT IS NOT
IN PROPER WORKING CONDITION.
DURING USE
1. WEAR A COAST GUARD-APPROVED PERSONAL
FLOTATION DEVICE (PFD).
2. ATTACH ENGINE SHUT-OFF CORD (LANYARD) TO
YOUR PFD.
3. Never allow anyone not familiar with the
operation of the steering system operate the
boat at any time.
4. Know and adhere to the operator restrictions for
your area including;
- Federal Laws/Regulations,
- State Laws/Regulations and
- Municipal Laws/Regulations.
DO NOT OPERATE BOAT IF ANY COMPONENT IS NOT
IN PROPER WORKING CONDITION.
AFTER USE
1. Rinse off steering system thoroughly using
'fresh, clean water only'.
MAINTENANCE
1. Maintain steering system at a minimum of twice
per year.
- Due to the many different systems these helm
pumps are used in, please refer to your Installation
and Owner's Manual provided with your steering
cylinder.
Keep our waters clean for all current and future users.
Dispose of ALL fluids in accordance with your local
regulations.
M
ounting template for Standard Front Mount
a
pplications only.
CAUTION
If photocopied check ALL measurements using a
measuring device to ensure accuracy.
Now with
p
ositionable O-ring
hose fittings
This helm pump is fitted with Re-posi-
tional O-ring hose fittings (ORB).
NOTICE
FORM NO. 998002 Rev. B

Summary

Safety Information

Prior to Every Use

Check fluid level, verify steering response, inspect hoses/fittings for wear, and check for binding or leaks.

During Use

Wear PFD, attach shut-off cord, ensure only familiar operators use, and know local regulations.

After Use

Rinse steering system thoroughly with fresh, clean water only.

Maintenance

Maintain steering system at minimum twice per year; refer to manual for specifics.

Dashboard Mounting Template

Mounting the Helm

Installation

Tape template, drill holes, install fittings, mount helm, torque nuts, grease shaft, mount wheel.

Hydraulic Fluid

Positionable ORB Hose Fitting Installation;Realignment

Re-Positionable Pump Fitting Installation

Back off lock nut, thread fitting, re-position up to 1 turn, torque lock nut and hose end nut.

Oil Level & System Check

Step 1 - Oil Level Setting

Check and maintain oil level before each use; specific levels depend on helm mounting angle.

Step 2 - System Check

Complete system check after installation, turning wheel fully to check for leaks and proper operation.

Seastar Solutions SeaStar Specifications

General

Brand	Seastar Solutions
Model	SeaStar
Category	Water Pump
Language	English