EasyManua.ls Logo

Secoh EL-60 - User Manual

Default Icon
15 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
SECOH Service & Maintenance Manual - 0 - 31.10.07, sie
SERVICE MANUAL
SECOH AIR PUMPS
SLL-20, 30, 40 & 50
EL-60, 80-15, 80-17 & 100
EL-120W, 150 & 200
Question and Answer IconNeed help?

Do you have a question about the Secoh EL-60 and is the answer not in the manual?

Overview

This document provides a comprehensive service and maintenance manual for SECOH Air Pumps, covering models SLL-20, 30, 40 & 50; EL-60, 80-15, 80-17 & 100; and EL-120W, 150 & 200. The manual is intended to guide users through various maintenance procedures to ensure the optimal performance and longevity of their air pumps.

Function Description

SECOH Air Pumps are designed to provide a reliable and consistent airflow for various applications. These pumps operate by converting electrical energy into mechanical energy to create a reciprocating motion that drives diaphragms, which in turn generate airflow. The design incorporates features to ensure efficient operation and protection against potential damage.

A key protective feature in the EL-series pumps is the "auto stopper" or protective switch. This mechanism is designed to prevent major breakdowns and excessive repair costs in the event of a broken diaphragm. If a diaphragm breaks, the magnet within the pump will reciprocate with an abnormal amplitude. This abnormal movement causes a projection on the magnet to hit the slider of the auto stopper, interrupting the electrical contact and cutting off power to the pump. This immediate shutdown prevents further damage to the pump's internal components, such as the magnet and core, which could otherwise be costly to repair or replace.

Usage Features

The SECOH Air Pumps are designed for straightforward operation, providing consistent airflow once properly installed and connected to a power supply. While the manual primarily focuses on maintenance, the underlying design supports continuous and reliable air output for its intended applications. Users should ensure the pump is positioned in an environment that allows for proper ventilation and prevents contact with surrounding articles, as this can lead to excessive noise or operational issues.

Maintenance Features

The manual outlines several critical maintenance procedures to keep SECOH Air Pumps in excellent working condition. Adherence to these guidelines is crucial for extending the pump's lifespan and maintaining its performance.

Prior to Maintenance and Service

Before undertaking any maintenance or service, it is imperative to read the manual carefully and follow all safety instructions. A critical safety warning emphasizes the need to always disconnect the power supply before servicing to prevent electrical shock, personal injury, or death. Users are also warned not to touch live parts, as this will result in electric shock. Servicing and maintenance should ideally be carried out by an authorized service facility to ensure proper procedures and safety.

General Maintenance Checks

Regular "occasional checks" are recommended to identify potential issues early. These include verifying if air is blowing out properly, checking for abnormal noise or vibrations, ensuring the pump's temperature is not abnormally high, and inspecting the power cord or plug for damage or discoloration. Any irregularities found during these checks should prompt a review of the "Diagnosis of Failures" section.

Air Filter Cleaning / Replacement

The air filter is a vital component for maintaining air quality and pump efficiency. It should be cleaned every 3 to 4 months to ensure correct operation. The procedure involves:

  1. Undoing the truss head screw of the filter cover.
  2. Removing the filter cover by firmly pulling it off.
  3. Removing the filter element and brushing off any dust particles by hand.
  4. If heavily clogged, washing the filter in a neutral detergent, followed by thorough rinsing in water, and allowing it to dry in the shade. Crucially, benzene or thinner should not be used to clean the filter element as it can cause damage.
  5. Reassembling the filter element, ensuring the harder side faces downwards, pressing in the filter cover, and securing it with the truss head screw.

Valve Box and Diaphragm Replacement

This is a more involved procedure, recommended annually to ensure long service and operation. The steps include:

  1. Undoing the 4 corner bolts and removing the overall cover. A screwdriver can be used if the cover is stiff.
  2. Pulling out the bushing and removing the shock absorber.
  3. Undoing the 4 screws of the holder cover.
  4. Inserting a "magnet support jig" (carton strips included in the service repair kit) in the 4 corners between the magnet and the core. This makes changing one diaphragm at a time easier.
  5. Undoing the nut or bolt and removing the diaphragm. The type of fastener (nut or bolt) varies by model series (SLL series & EL-60, 80-15 & 120W use nuts; EL-80-17, 100, 150 & 200 use bolts).
  6. Setting the new diaphragm and fixing it by the nut or bolt, applying the specified torque (refer to the appendix for torque values).
  7. Inserting the magnet supporter jig in the 4 corners between the magnet and the core, ensuring the magnet is in the center of the solenoids within a tolerance of +/- 0.5 mm (dimension "d" in the appendix sketch).
  8. Installing the new valve box and securing it with the 4 corner screws.
  9. Replacing the opposite diaphragm by following the same procedure.
  10. Pulling out the magnet support jig.
  11. Checking the magnet's central position.
  12. Pushing on the connecting pipe and refitting the hose clamp.
  13. Resetting the auto stopper (if necessary).
  14. Connecting the power cord to confirm proper operation. Again, a warning is issued: Do not touch live parts. Touching live parts will result in electric shock!
  15. Fastening the holder cover with screws.
  16. Putting the shock absorber back into place.
  17. Inserting the power cord bushing into the location notch, ensuring it locates into the inner slot.
  18. Replacing the overall cover and securing it with nuts and bolts.
  19. Replacing the air filter as previously described and securing the filter cover.

Resetting Auto Stopper (Protective Switch)

If the auto stopper has activated due to a broken diaphragm, it needs to be reset after the diaphragm replacement. The procedure is:

  1. Follow steps a) to e) from the "Valve box and diaphragm replacement" section.
  2. Set the slider of the auto stopper at position L1 = L2.
  3. Follow steps r) to w) from the "Valve box and diaphragm replacement" section.

Magnet Replacement

In cases where the magnet itself needs replacement, the procedure is:

  1. Follow steps a) to i) from the "Valve box and diaphragm replacement" section.
  2. Remove the diaphragm and pull out the opposite diaphragm and magnet from the other side.
  3. Assemble the new magnet and diaphragm with the nut or bolt.
  4. Insert the diaphragm and magnet between the solenoids, ensuring the projection is upward.
  5. Install the replacement diaphragm to the opposite side.
  6. Follow steps k) to w) from the "Valve box and diaphragm replacement" section.

Diagnosis of Failures

A detailed table helps users diagnose common problems:

  • Pump does not work: Check if the power plug is disconnected, if electricity is available, or if the cord is broken (internal wiring damaged). The auto stopper might also be activated.
  • Excessive noise: Could be due to damaged valves or diaphragms, a damaged or disconnected L-Tube, or the pump being in touch with surrounding articles.
  • Discharged air volume decreases: Often caused by a clogged air filter or a clogged air diffuser/pipe.
  • Abnormal temperature arises: Typically due to a clogged air filter or a clogged air diffuser/pipe.
  • Pump sometimes operates and sometimes not: Indicates a clogged air filter or diffuser.

The manual explains that a decrease in airflow due to clogging can lead to an extraordinary rise in operating temperature, activating a thermal protector that stops the pump. The pump will automatically restart once the temperature reduces. Users are advised to consult their local distributor if in doubt about any service or maintenance procedures.

Spare Part Kits

The manual emphasizes the importance of using only genuine SECOH replacement parts. Non-standard parts can have a detrimental effect on the overall pump life and performance. It is recommended that diaphragms and valve boxes be replaced once a year to ensure long service and operation.

This comprehensive manual ensures that users have the necessary information to maintain their SECOH Air Pumps effectively, promoting safety, efficiency, and longevity of the device.

Secoh EL-60 Specifications

General IconGeneral
BrandSecoh
ModelEL-60
CategoryWater Pump
LanguageEnglish

Related product manuals