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Seeley Convair CTA250 User Manual

Seeley Convair CTA250
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INSTALLATION & OPERATION MANUAL
CTA250 and CTA500 Evaporative Cooler
Original English Instructions

Questions and Answers:

Seeley Convair CTA250 Specifications

General IconGeneral
BrandSeeley
ModelConvair CTA250
CategoryAccessories
LanguageEnglish

Summary

Important Safety Instructions

Read and Save Instructions

Instructions to read and save for future reference.

General Warnings

Crucial warnings to reduce fire, electric shock, or injury risks.

Employer and Employee Responsibilities

Responsibilities for health and safety during installation and maintenance.

Installer Risk Assessment

Requirement for risk assessment for hazardous tasks before work.

Working at Height Considerations

Practical safety considerations for working at height and with equipment.

Key Installation Requirements

Essential installation requirements and compliance with regulations.

Quick Guide to Installation

Safety First

Read and understand the safety section before proceeding.

Cooler Location Planning

Check cooler location, consider regulations and discuss with customer.

Venturi Removal

Press clips or remove screws to release the venturi.

Roof Jack and Transition Securing

Use TEK screws to secure the roof jack and transition.

Optional Leg Support Installation

Fit the optional leg support kit for stability.

Conveying Cooler to Roof

Always use 2 persons to position the cooler when handling manually.

Float Valve Assembly

Assemble the float valve, ensure washers and O-rings are in place.

Main Water Connection

Connect the mains water using the supplied fittings.

Bleed Funnel Installation

Install bleed funnel, ensuring proper drainage and fittings.

Setting Water Level

Turn on mains water and adjust float to fill to required level.

Cooler Commissioning Step

Switch mains power on and test run the cooler.

Final Commissioning Check

Complete the commissioning checklist at the end of the document.

Transition Removal

Press clips inwards to release the transition from the pan.

Roof Jack Preparation

Position, level, secure roof jack, and flash to prevent water ingress.

Optional Roof Jack Adaptor

Fit the roof jack adaptor for existing/replacement installations.

Cooler Mounting

Lower the cooler onto the transition.

Power and Control Cable Installation

Run power and control cable through pan/transition into the cooler.

Venturi and Fan Assembly Installation

Ensure venturi is fully located and motor lead is not pinched.

Electrical Connections

Connect mains cable into the junction box.

Local Regulations Compliance

Read and adhere to local electrical and plumbing rules.

Site Clean Up

Clean up the site after installation.

Customer Handover Process

Show customer operation, give manuals, explain maintenance.

Installation Procedures

Cooler Location Requirements

Ensure structural capability and consider neighboring residences and noise.

Access for Servicing and Maintenance

Install in a position allowing adequate access for maintenance and servicing.

Venturi Removal Procedure

Remove electrical enclosure, then disconnect and remove venturi/pump/motor.

Transition Removal

Press clips to release the transition from the pan, remove one corner at a time.

Securing Roof Jack and Transition

Fit transition onto roof jack, ensure correct orientation and secure with screws.

New Installation Roof Jack

For new installations, roof jack must support entire weight and be correctly sized.

Mounting the Roof Jack

Install and securely fix roof jack to structure, ensuring it is level and square.

Existing/Replacement Installations

Ensure a suitable roof jack is used for existing/replacement installations.

Fitting Optional Leg Support

Step-by-step guide to fitting the optional leg support kit.

Conveying Cooler to Roof Safely

Use safety equipment and assistance to convey cooler to roof.

Engineer and Installer Notes

Note on cooler attachment to building and leg performance ratings.

Fitting Optional Weatherseal

Instructions for fitting weatherseal flaps, ensuring they move freely.

Mounting the Cooler Unit

Lift cooler assembly onto the transition and place into position.

Cable Installation Guide

Pass cables through enclosure mounting area and exit via moulded holes.

Venturi Fan Assembly Installation

Ensure venturi is correctly located and plug/lead is not caught.

Water Supply Requirements

Specifications for cooler water supply, including pressure and flow.

Water Pump Connection

Route excess pump cord through the clip.

Fitting Optional Purge Pump

Guide for fitting optional purge pump, including electrical connections.

Installing the Float Valve

Assemble float valve, ensure O-rings are in place and float movement is unrestricted.

Mains Water Connection

Connect main water supply using appropriate fittings and install shut-off valve.

Bleed Funnel Installation and Drainage

Assemble bleed funnel, ensure correct orientation and discharge of drain water.

Electrical Supply Requirements

Conformance to local electrical rules and connection to a dedicated circuit.

DIN Rail Electrical Setup

Cooler utilizes a DIN rail for electrical connection; connect controller/mains power.

Refitting Pad Frames

Refit pad frames by locating bottom edge in groove and pushing top into lid.

Setting the Water Level

Allow pan to fill, check water level, adjust float valve as needed.

Commissioning the Cooler

Commissioning Checklist

Checklist for cooler, plumbing, bleed funnel, power, and roof ductwork.

Flushing Chillcel Pads

Flush pads to prevent initial start-up odours and drain pan.

Final Installation Test

Run cooler and ensure everything is working correctly after installation.

Customer Handover for Commissioning

Explain cooling principles, operation, draining, and maintenance to the customer.

Post-Installation Clean-Up

Remove installation rubbish and repair any property damage.

Final Operational Check

Check pads for water saturation and for any visible water leaks while running.

Trouble Shooting Guide

Inadequate Cooling Issues

Common causes and actions for inadequate cooling, e.g., wrong size cooler or ductwork.

Noisy Cooler Diagnosis

Causes and actions for noisy operation, such as fan imbalance or back pressure.

Pump Failure Troubleshooting

Troubleshooting steps for pump failure, including fuse checks and motor replacement.

Fan Start-Up Problems

Diagnosing why the fan fails to start, checking fuses and motor condition.

Water Circulation Issues

Identifying causes for no water circulation or dry pads, e.g., blockages or low pressure.

Continuous Water Overflow

Addressing continuous water overflow issues, such as float valve adjustment or leaks.

Water Entering Cooler Outlet

Troubleshooting water entering the cooler outlet, checking hoses and float valve.

Unpleasant Odor Causes

Causes and remedies for unpleasant odours, including new pads or algae.

Exploded View of Components

User Safety and Operation

Critical Safety Instructions

Key safety instructions for operating and maintaining the cooler.

Important Operational Notes

Notes on water supply freezing, hose sets, and the importance of maintenance.

Warranty Voidance Warning

Crucial statement regarding warranty voidance due to lack of maintenance.

Maintenance Procedures

Access for Servicing and Maintenance

Safety warnings and required clearances for servicing the roof-mounted cooler.

Residential Maintenance Schedule

Schedule for residential cooler maintenance performed every 2 years.

General Installation Checks

Checks to perform after installation to ensure proper setup.

General Operation Checks

Regular checks for proper cooler operation.

Residential Service Record Keeping

Record keeping for residential cooler maintenance services.

Bleed System Cooler Maintenance

Specific pre-season and end-of-season maintenance for bleed system coolers.

Commercial/Industrial Maintenance Schedule

Maintenance schedule for commercial/industrial coolers every 3 months or twice yearly.

Commercial/Industrial Maintenance Schedule Continued

Continuation of commercial/industrial maintenance schedule.

High Operation Hours Maintenance

Extra maintenance for coolers operating over 3200 hours per year.

Commercial Service Record Keeping

Record keeping for commercial/industrial cooler maintenance services.

Notes

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