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SENKO SP-MGTP - User Manual

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SP-MGTP
(Portable Multi Gas Detector with Pump)
www.senko-detection.com
USER MANUAL
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Summary

1. Product Overview

2. Activation

2.1. Switch On

Procedure for turning on the SP-MGTP detector and initiating system test.

2.2. Switch Off

Procedure for safely powering down the SP-MGTP detector.

3. Pump

3.1. Pump Test

How to perform a pump test to ensure system integrity.

3.2 Filter Replacement

Instructions for replacing the particulate and membrane filters.

3.3 Regulator

Information on using a demand flow regulator with gas cylinders.

4. Display

4.1. Measuring Mode

Description of the primary display mode showing gas concentrations.

4.2. Display Mode

Overview of different display modes available on the device.

4.2.1 Display Mode in Detail

Detailed explanations of various display modes and their meanings.

4.3. Alarm Display

Explanation of how alarms are displayed on the device.

4.3. Battery Display

Indication of the battery status using icons and its operational implications.

5. Setting and Operation

5.1. Alarm Menu

Configuration options for setting and adjusting alarm parameters.

5.2. Calibration Menu

Procedures for performing zero and span calibration of the detector.

5.2.1. Span Calibration

Steps for performing span calibration using standard calibration gas.

5.2.2. Zero Calibration (Fresh Air Calibration)

Procedure for performing zero calibration in a clean air environment.

5.3. Test (Inspection) Menu

Procedures for performing self-tests and bump tests on the detector.

5.4. Set Menu

Options for configuring device settings like backlight, LED, buzzer, and vibration.

6. Log

7. Specification

7.1. Operating condition

Details on the environmental and operational conditions for the device.

7.2. Storage condition

Recommended storage temperature, humidity, pressure, and shelf life.

7.3. Certification

Information regarding FCC compliance and other certifications.

8. Failure; Escape

9. Trouble-shooting

10. Maintenance & Replacement

10.1. Charging

Instructions and cautions for charging the device's battery.

10.2. Gas Cylinder

Guidelines for using gas cylinders, including checking expiration dates.

10.3. Battery

Information on charging the battery using the supplied adapter.

10.4. Pump

Procedure for performing a pump test after tube changes.

10.5. Filter

Instructions for inspecting and replacing the gas inlet filters.

Limited Warranty

Overview

The SP-MGTP is a portable multi-gas detector equipped with a built-in pump, designed to alert users to dangerous gas environments. It simultaneously displays the concentrations of up to six different gases, including oxygen, carbon monoxide, hydrogen sulfide, carbon dioxide, and other toxic and combustible gases, on its LCD screen. The device is designed for ease of operation, providing audible, visible, and vibratory alarms when gas concentrations exceed safe levels. It offers real-time gas concentration readings and can identify maximum and minimum concentrations. Advanced settings can be adjusted using the optional SENKO IR-LINK.

Function Description

The SP-MGTP operates by continuously monitoring the surrounding atmosphere for various gases. Upon stabilization after power-on, it enters a normal measuring mode, displaying gas concentrations and battery levels. Oxygen levels are shown in %vol, combustible gases in %LEL, and hydrogen sulfide and carbon monoxide in PPM (parts per million). When gas concentrations fluctuate, the device updates values in real-time. If gas levels surpass predefined thresholds for LOW, HIGH, TWA (Time Weighted Average), or STEL (Short Term Exposure Limit) alarms, the corresponding icons on the display will flash, and the device will activate audible, visual, and vibratory alarms. These alarms will cease once concentrations return below the alarm threshold, though the alarm icon will continue to flash until acknowledged by pressing the Enter button.

The device features various display modes accessible by pressing the up or down buttons, allowing users to view minimum and maximum measured values, STEL and TWA values, first and second alarm values, device version, battery level, temperature, date, time, calibration concentration values, last calibration date, remaining days until the next calibration, and remaining days until the next bump test.

The SP-MGTP includes a pump test function to ensure the sampling system is working correctly. If the gas tube is blocked, the device will alarm every second, indicating a potential leak or pump failure. The gas inlet is protected by particulate and membrane filters. If these filters become blocked, the sampling system will fail, triggering a warning alarm every second. Discoloration of the filter is a key indicator that replacement is needed. For calibration or bump tests, a demand flow regulator should be used with the gas cylinder due to the detector's internal pump.

The device supports both zero calibration (fresh air calibration) and span calibration (standard gas calibration). Zero calibration is performed in a clean air environment, free of hazardous gases, and involves selecting the sensor to be calibrated and initiating a 10-second countdown. Span calibration involves connecting the device to a gas cylinder with a demand flow regulator and applying standard gas. The calibration time varies by sensor, typically ranging from 90 to 180 seconds.

The SP-MGTP also includes a self-test and bump test menu. The self-test allows users to check various functions like the LCD, buzzer, LED, backlight (yellow and red), motor, and memory. The bump test verifies the sensor's response to gas concentrations higher than the alarm set point.

Usage Features

  • Easy Operation: Simple to operate with a clear LCD display.
  • Real-time Monitoring: Displays gas concentrations in real-time.
  • Multi-Gas Detection: Detects up to six gases simultaneously.
  • Multiple Alarm Types: Provides audible, visual, and vibratory alarms for LOW, HIGH, TWA, and STEL conditions.
  • Display Modes: Offers fourteen different display modes to view various data points, including min/max values, alarm levels, battery status, and calibration information.
  • Pump Test: Built-in function to test the integrity of the sampling system.
  • Filter System: Protected by particulate and membrane filters to prevent debris from entering.
  • Calibration Support: Supports both zero and span calibration for accurate readings.
  • Self-Test and Bump Test: Includes menus for performing self-diagnostics and verifying sensor response.
  • Adjustable Alarm Settings: Alarm thresholds for LOW, HIGH, STEL, and TWA can be configured.
  • Alarm Latching: Alarms can be set to latch (remain active until acknowledged) or auto-clear (stop when gas levels return to normal).
  • Data Logging: Stores data, event, calibration, and bump logs, which can be downloaded via SENKO IR LINK. Up to 30 log events are saved, with older data overwritten as new data comes in. Data logs are saved every minute in clean air and every second during gas alarms or configuration changes.

Maintenance Features

  • Battery Charging: Rechargeable lithium-ion battery. Charging should be done in a safe area, between 0°C and 40°C, using only the SENKO-supplied charging adapter. The backlight indicates charging by switching on/off every second.
  • Filter Replacement: Filters should be visually inspected for debris or discoloration and replaced when needed by loosening two screws.
  • Regular Calibration: Bump tests and calibrations should be performed regularly. Bump tests are recommended before each use, and calibration should be done at least once a year, or every six months for optimal accuracy.
  • Sensor Maintenance: If sensor poisoning is suspected (e.g., exposure to alcohol or citrus products), a bump test and calibration should be performed.
  • Troubleshooting: The device displays error codes (Err-1 to Err-6) for various issues such as pump operation errors, memory errors, sensor errors (IR and electrochemical), and IRDA communication errors. Solutions typically involve checking filters, restarting the device, or contacting SENKO for service.
  • Battery Efficiency: The rechargeable battery's efficiency decreases by approximately 20% after two years of normal use.
  • Cleaning: The exterior of the device should be cleaned with a soft cloth only; chemical detergents should not be used.
  • Authorized Service: Battery and sensor replacements should only be performed by SENKO authorized service providers in a safe zone.

SENKO SP-MGTP Specifications

General IconGeneral
Target GasMethane (CH4)
Measuring Range0-100% LEL
Detection PrincipleCatalytic combustion
Alarm TypeVisual and Audible
Battery TypeRechargeable Li-ion battery
Operating Temperature-20°C to 50°C
Humidity Range10-95% RH (non-condensing)

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