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Sharp AE-Z40KR - User Manual

Sharp AE-Z40KR
60 pages
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SERVICE MANUAL
S9928AYZP40KRT
Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the
safety and performance of the set.
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
CHAPTER 1. PRODUCT SPECIFICATION
[1] SPECIFICATION............................................ 1-1
[2] EXTERNAL DIMENSION............................... 1-2
[3] WIRING DIAGRM .......................................... 1-3
[4] ELECTRICAL PARTS .................................... 1-4
CHAPTER 2. EXPLAMATION OF CIRCUIT AND OP-
ERATION
[1] BLOCK DIAGRAMS....................................... 2-1
[2] MICROCOMPUTER CONTROL SYSTEM........ 2-3
[3] FUNCTION..................................................... 2-7
CHAPTER 3. FUNCTION AND OPERATION OF PRO-
TECTIVE PROCEDURES
[1] PROTECTION DEVICE FUNCTIONS AND
OPERATIONS................................................ 3-1
[2] AIR CONDITIONER OPERATION IN
THERMISTOR ERROR ................................. 3-3
[3] THERMISTOR TEMPERATURE CHAR-
ACTERISTICS ............................................... 3-5
[4] HOW TO OPERATE THE OUTDOOR
UNIT INDEPENDENTLY................................ 3-5
[5] GENERAL TROUBLESHOOTING CHART........ 3-6
[6] MALFUNCTION (PARTS) CHECK METH-
OD .................................................................3-7
[7] OUTDOOR UNIT CHECK METHOD...........3-10
[8] TROUBLESHOOTING GUIDE ....................3-13
[9] CHART ........................................................3-14
CHAPTER 4. REFRIGERATION CYCLE
[1] SCHEMATIC DIAGRAM ................................4-1
[2] STANDARD CONDITION..............................4-1
[3] TEMPERATURE AT EACH PART AND
PRESSURE IN 3-WAY VALVE ......................4-1
[4] PERFORMANCE CURVES...........................4-1
CHAPTER 5. DISASSEMBLING PROCEDURE
[1] INDOOR UNIT...............................................5-1
[2] HOW TO REMOVE PLASMACLUSTER
UNIT(For the models with PLASMACLUS-
TER) ..............................................................5-4
[3] DISASSEMBLY OF OUTDOOR UNIT...........5-5
Parts Guide
TopPage
CONTENTS
AYZP40KR
SPLIT TYPE
AIR-TO-AIR HEAT PUMP
OUTDOOR UNIT
AE-Z40KR
MODEL
INDOOR UNIT
AY-ZP40KR
In the interests of user-safety (Required by safety regulations in some countries) the set should
be restored to its original condition and only parts identical to those specified should be used.

Questions and Answers:

Sharp AE-Z40KR Specifications

General IconGeneral
ModelAE-Z40KR
CategoryHeat Pump
Cooling Capacity4.0 kW
Heating Capacity5.0 kW
Power Supply220-240V, 50Hz

Summary

CHAPTER 1. PRODUCT SPECIFICATION

Specification

Details the electrical and physical specifications of the indoor and outdoor units.

External Dimension

Provides detailed diagrams and measurements for the indoor and outdoor units.

Wiring Diagram

Illustrates the electrical connections for both indoor and outdoor units.

Electrical Parts List

Lists the electrical components used in the indoor and outdoor units with their models.

CHAPTER 2. EXPLAMATION OF CIRCUIT AND OPERATION

Block Diagrams

Presents block diagrams illustrating the functional relationships within the indoor and outdoor units.

Microcomputer Control System

Details the electronic control system for the indoor and outdoor units, including circuit diagrams.

CHAPTER 3. FUNCTION AND OPERATION OF PROTECTIVE PROCEDURES

Protective Device Functions and Operations

Details the functions and operations of various protection devices and their reset conditions.

Air Conditioner Operation in Thermistor Error

Explains indoor and outdoor unit operation behavior during thermistor errors (short/open circuit).

Thermistor Temperature Characteristics

Provides resistance-temperature curves and tables for indoor and outdoor unit thermistors.

Outdoor Unit Independent Operation

Instructions for operating the outdoor unit independently in 40 Hz fixed mode.

GENERAL TROUBLESHOOTING CHART

Indoor Unit Troubleshooting

Lists causes, inspection methods, and remedies for indoor unit power and fan issues.

Compressor and Operation Troubleshooting

Addresses compressor startup faults and intermittent operation/restart issues.

MALFUNCTION (PARTS) CHECK METHOD

Outdoor Unit IPM;Compressor Defect Diagnosis

Provides a flowchart for diagnosing IPM and compressor malfunctions.

Component Defect Diagnosis

Details methods for checking expansion valve, diode bridge, and inverter capacitors.

OUTDOOR UNIT CHECK METHOD

Outdoor Unit Inspection Procedures

Outlines preliminary checks before operating the compressor after repairs.

Outdoor Unit Electrical Component Troubleshooting

Provides a troubleshooting flowchart for outdoor unit electrical issues.

PWB Checking Precautions

Warns about safety precautions when checking printed circuit boards.

TROUBLESHOOTING GUIDE

Self-Diagnosis Function and Display

Explains how to access and interpret the unit's self-diagnosis information.

CHART

Malfunction Diagnosis Chart

A chart detailing malfunctions, their indications, inspection methods, and remedies.

CHAPTER 4. REFRIGERATION CYCLE

Refrigeration Cycle Overview

Covers schematic, standard conditions, valve temps/pressures, and performance curves.

Performance Curves

Displays cooling and heating performance curves based on outside air temperature.

CHAPTER 5. DISASSEMBLING PROCEDURE

Indoor Unit Disassembly

Step-by-step guide for disassembling the indoor unit.

Plasmacluster Unit Removal

Instructions for removing the Plasmacluster unit from the indoor unit.

Outdoor Unit Disassembly

Step-by-step guide for disassembling the outdoor unit.

Heater Unit Disassembly

Specific steps for disassembling the heater unit.

SHARP PARTS GUIDE

Indoor Unit Parts

Lists all replacement parts for the indoor unit with diagrams and detailed lists.

Accessory and Packing Parts

Lists accessory items, indoor, and outdoor packing parts.

Outdoor Unit Parts

Lists all replacement parts for the outdoor unit with diagrams and detailed lists.

Other Parts

Lists miscellaneous parts not specific to indoor or outdoor units.

Parts Index

Alphabetical index of parts codes for quick reference.

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