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Sharp AY-ZP40PR - User Manual

Sharp AY-ZP40PR
64 pages
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SERVICE MANUAL
AY-ZP35PR
SC214AYZP35PR/T
AIR/AIR HEAT PUMP
MODEL
INDOOR UNIT
OUTDOOR UNIT
AY-ZP35PR
AY-ZP40PR
AE-Z35PR
AE-Z40PR
CONTENTS
CHAPTER 1. PRODUCT SPECIFICATION
[1] SPECIFICATION............................................ 1-1
[2] EXTERNAL DIMENSION............................... 1-2
[3] WIRING DIAGRM........................................... 1-3
[4] ELECTRICAL PARTS..................................... 1-4
CHAPTER 2. EXPLAMATION OF CIRCUIT AND
OPERATION
[1] BLOCK DIAGRAMS....................................... 2-1
[2] MICROCOMPUTER CONTROL SYSTEM.... 2-3
[3] FUNCTION..................................................... 2-8
CHAPTER 3. FUNCTION AND OPERATION OF
PROTECTIVE PROCEDURES
[1] PROTECTION DEVICE FUNCTIONS AND
OPERATIONS................................................ 3-1
[2] AIR/AIR HEAT PUMP OPERATION IN THER-
MISTOR ERROR........................................... 3-3
[3] THERMISTOR TEMPERATURE CHARACTER-
ISTICS............................................................ 3-5
[4] HOW TO OPERATE THE OUTDOOR UNIT
INDEPENDENTLY.......................................... 3-5
[5] GENERAL TROUBLESHOOTING CHART.... 3-6
[6] MALFUNCTION (PARTS) CHECK METH-
OD.................................................................. 7-3
[7] OUTDOOR UNIT CHECK METHOD............ 3-11
[8] TROUBLESHOOTING GUIDE..................... 3-14
[9] CHART......................................................... 3-15
CHAPTER 4. REFRIGERATION CYCLE
[1] SCHEMATIC DIAGRAM................................ 4-1
[2] STANDARD CONDITION.............................. 4-1
[3] TEMPERATURE AT EACH PART AND PRES-
SURE IN 3-WAY VALVE................................. 4-1
[4] PERFORMANCE CURVES............................ 4-1
CHAPTER 5. DISASSEMBLING PROCEDURE
[1] INDOOR UNIT................................................ 5-1
[2] HOW TO REMOVE PLASMACLUSTER
UNIT............................................................... 5-4
[3] DISASSEMBLY OF OUTDOOR UNIT............ 5-5
Parts Guide
Parts marked with "
and performance of the set.
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
SHARP CORPORATION

Questions and Answers:

Sharp AY-ZP40PR Specifications

General IconGeneral
CategoryHeat Pump
ModelAY-ZP40PR
Power Supply220-240V, 50Hz
RefrigerantR32
Weight (Outdoor Unit)32 kg
Dimensions (Outdoor Unit)780 x 540 mm

Summary

CHAPTER 1. PRODUCT SPECIFICATION

Specification

Details product specifications like capacity, power, noise, airflow.

External Dimension

Provides dimensional drawings for indoor and outdoor units.

Wiring Diagram

Shows electrical wiring diagrams for indoor and outdoor units.

Electrical Parts

Lists electrical components used in the indoor and outdoor units.

CHAPTER 2. EXPLANATION OF CIRCUIT AND OPERATION

Block Diagrams

Presents block diagrams illustrating the system's functional blocks.

Microcomputer Control System

Explains the microcomputer control system and its circuit diagram.

Cluster Circuit

Explains the function and operation of the cluster unit.

PAM Circuit

Provides an overview of the Pulse Amplitude Modulation (PAM) circuit.

IPM Drive Circuit

Explains the Intelligent Power Module (IPM) drive circuit.

120° Energizing Control

Details the 120° energizing control for motor positioning.

180° Energizing Control

Explains the 180° energizing control for motor speed and efficiency.

CHAPTER 3. FUNCTION AND OPERATION OF PROTECTIVE PROCEDURES

Protection Device Functions and Operations

Details protective functions and their operations.

Air to Air Heat Pump Operation in Thermistor Error

Describes heat pump operation during thermistor errors.

Thermistor Temperature Characteristics

Shows temperature characteristics of thermistors.

How to Operate the Outdoor Unit Independently

Instructions for independent outdoor unit operation.

CHAPTER 4. REFRIGERATION CYCLE

Schematic Diagram

Provides the schematic diagram of the refrigeration cycle.

Standard Condition

Defines standard operating conditions for performance testing.

Temperature and Pressure in 3-Way Valve

Lists temperature and pressure data at specific parts.

Performance Curves

Displays performance curves related to operation.

CHAPTER 5. DISASSEMBLING PROCEDURE

Indoor Unit

Instructions for disassembling the indoor unit.

How to Remove Plasmacluster Unit

Steps to remove the plasmacluster unit.

Disassembly of Outdoor Unit

Instructions for disassembling the outdoor unit.

Control Box

Procedures for disassembling the control box.

GENERAL TROUBLESHOOTING CHART

Indoor Unit Does Not Turn On

Troubleshooting steps for indoor unit not powering on.

Indoor Unit Fan Does Not Operate

Troubleshooting steps for indoor unit fan not operating.

Indoor Unit Fan Speed Does Not Change

Troubleshooting for incorrect indoor fan speed.

Remote Control Signal Not Received

Troubleshooting steps when remote control signal is not received.

Louvers Do Not Move

Troubleshooting for louvers failing to move.

TV;Radio Interference

Troubleshooting for TV/radio interference.

Compressor Does Not Start

Troubleshooting steps for compressor not starting.

Intermittent Operation and Restarts

Troubleshooting for intermittent operation and restarts.

MALFUNCTION (PARTS) CHECK METHOD

Procedure for Defective IPM;Compressor

Procedure to diagnose defective IPM or compressor.

Procedure for Defective Expansion Valve

Method to determine if the expansion valve is defective.

Diode Bridge Check Method

Method to check the diode bridge.

Inverter Electrolytic Capacitor Check

Method to check inverter electrolytic capacitors.

IPM Check Method

Method to check the IPM.

OUTDOOR UNIT CHECK METHOD

Checking Procedures

Procedures for checking the outdoor unit after repair.

Troubleshooting Outdoor Unit Electric Components

Troubleshooting for outdoor unit electrical components.

Caution in Checking Printed Circuit Boards

Cautions for checking printed circuit boards.

TROUBLESHOOTING GUIDE

Self-Diagnosis Function

Explains how to use the self-diagnosis function for troubleshooting.

CHART

1-time Malfunction Code

Malfunction code indicator for non-operation.

2-time Malfunction Code

Malfunction code indicator for non-operation.

Indoor Operates, Outdoor Does Not

Symptom of indoor unit operation with outdoor unit failure.

3-time Malfunction Code

Malfunction code indicator for non-operation.

5-time Malfunction Code

Malfunction code indicator for non-operation.

6-time Malfunction Code

Malfunction code indicator for non-operation.

7-time Malfunction Code

Malfunction code indicator for non-operation.

8-time Malfunction Code

Malfunction code indicator for non-operation.

9-time Malfunction Code

Malfunction code indicator for non-operation.

10-time Malfunction Code

Malfunction code indicator for non-operation.

11-time Malfunction Code

Malfunction code indicator for non-operation.

12-time Malfunction Code

Malfunction code indicator for non-operation.

13-time Malfunction Code

Malfunction code indicator for non-operation.

14-time Malfunction Code

Malfunction code indicator for non-operation.

Wiring Error Mode

Details malfunction indications from wiring errors.

PARTS GUIDE

Indoor Unit Parts

Lists parts for the indoor unit.

Accessory Parts

Lists accessory parts included with the unit.

Indoor Packing Parts

Lists indoor packing parts.

Outdoor Unit Parts

Lists parts for the outdoor unit.

Outdoor Packing Parts

Lists outdoor packing parts.

Control Box Unit Parts

Lists parts for the control box unit.

Cycle Parts

Lists cycle parts for the refrigeration system.

Screw

Lists screw parts.

Other Parts

Lists miscellaneous other parts.

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