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Sharp R-308JW

Sharp R-308JW
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R-308JK
R-308JS
R-308JW
R-309JW
In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens contain
circuitry capable of producing very high voltage and current,
contact with following parts may result in a severe, possibly fatal,
electrical shock. (High Voltage Capacitor, High Voltage Power
Transformer, Magnetron, High Voltage Rectifier Assembly, High
Voltage Harness etc..)
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ................... INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL ................................................................................................................ 1
MICROWAVE MEASUREMENT PROCEDURE ................................................................................................... 2
FOREWORD AND WARNING ............................................................................................................................... 3
PRODUCT SPECIFICATIONS .............................................................................................................................. 4
GENERAL INFORMATION ................................................................................................................................... 4
OPERATION .......................................................................................................................................................... 6
TROUBLESHOOTING GUIDE .............................................................................................................................. 9
TEST PROCEDURE ............................................................................................................................................ 10
TOUCH CONTROL PANEL ................................................................................................................................. 17
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................ 21
PICTORIAL DIAGRAM ........................................................................................................................................ 27
CONTROL UNIT CIRCUIT .................................................................................................................................. 28
PRINTED WIRING BOARD ................................................................................................................................. 29
PARTS LIST ........................................................................................................................................................ 30
PACKING AND ACCESSORIES ......................................................................................................................... 34
S2402R308JPW/
R-308JK
R-308JS
R-308JW
R-309JW
MICROWAVE OVEN
MODELS
SERVICE MANUAL
SHARP CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
R-308JW

Questions and Answers:

Sharp R-308JW Specifications

General IconGeneral
TurntableYes
ColorWhite
Voltage120 V
Frequency60 Hz
TypeCountertop
Control TypeElectronic
Turntable Diameter245mm

Summary

Microwave Oven Servicing Precautions

Before Servicing Procedures

Steps and guidelines to follow before commencing service work on the oven.

Microwave Energy Exposure Prevention

Safety measures to prevent microwave exposure during service operations.

Warning to Service Personnel

High Voltage and Hazardous Parts Warning

Critical safety warning about high voltage and specific hazardous parts.

Electric Shock Risk and Discharge Procedures

Emphasizes the danger of high-voltage capacitors and discharge procedures.

Microwave Measurement Procedure

Measurement Requirements

Specifies leakage limits and safety interlock switch requirements for ovens.

Testing Preparation Steps

Outlines steps for preparing the oven and equipment for leakage testing.

Closed-Door Leakage Test

Details the procedure for conducting a closed-door microwave leakage test.

Foreword

Manual Introduction and Recommendations

Introduction to the service manual and recommendations for service personnel.

General Safety Warnings

General warning about operating the oven and ensuring safety checks are met.

Hazardous Parts Warning

Highlights hazardous parts and voltages present during servicing.

Specification

Appliance Specifications

Technical details including power, dimensions, and control complement.

General Information

Grounding Instructions

Explains proper grounding procedures for electrical safety.

Operation

Operating Sequence Description

Details component functions and sequence during oven operation.

Off Condition Functionality

Describes the oven's state and component behavior when not in use.

Cooking Condition Programming

Explains the process of programming cooking time and power levels.

Variable Power Level Cooking

Details microwave power levels based on variable cooking settings.

Power Output Reduction Feature

Explains automatic power reduction for prolonged high-power cooking.

Description and Function of Components

Door Open Mechanism

Describes the mechanical operation of the oven door opening.

Door Sensing and Interlock Switches

Explains the function and interaction of door safety switches.

Monitor Switch Function

Details the function of the monitor switch for safety interlock monitoring.

Turntable Motor

Describes the function of the motor that rotates the turntable.

Cooling Fan Motor

Explains the function of the fan motor for cooling components.

Temperature Fuse (Oven)

Describes the oven temperature fuse and its role in preventing overheating.

Thermal Cut-Out (Oven)

Explains the function of the thermal cut-out for oven overheat protection.

CT Fuse Functionality

Details the function of the C/T fuse in safety circuits and fault protection.

Troubleshooting Guide

Troubleshooting Guidelines

General guidelines and important notes for troubleshooting the oven.

Test Procedures

Magnetron Assembly Test

Procedure for testing the magnetron for continuity and shorts.

Power Transformer Test

Procedure for testing the power transformer's coil resistance.

High Voltage Rectifier Test

Procedure for testing the high voltage rectifier's diode characteristics.

High Voltage Capacitor Test

Procedure for testing the high voltage capacitor for shorts or opens.

Temperature Fuse (Oven) Test

Procedure for testing the oven temperature fuse for continuity.

Thermal Cut-Out (Oven) Test

Procedure for testing the oven thermal cut-out for continuity.

Secondary Interlock Switch Test

Procedure for testing the secondary interlock switch operation.

Primary Interlock System Test

Tests for door sensing switch and primary interlock relay.

Monitor Switch Test

Procedure for testing the monitor switch functionality.

Blown CT Fuse Test

Test C/T fuse and related switches before replacement.

Touch Control Panel Assembly Test

Testing procedures for the key unit and control unit of the panel.

Key Unit Test

Testing specific key pads on the touch control panel.

Relay Test (RY1 and RY2)

Procedure for testing relay RY1 and RY2 operational voltages.

Defrost Test Procedure

Procedure to verify defrost function operation.

Printed Wiring Board Foil Pattern Test

Testing and repair of foil patterns acting as fuses on the PWB.

Touch Control Panel Assembly

Outline of Touch Control Panel

Overview of the touch control panel units and their functions.

Description of LSI

LSI InputOutput Signals

Details the I/O signals and functions of the LSI chip.

Touch Control Panel Servicing

Precautions for Handling Electronic Components

Safety precautions for handling CMOS LSI and electronic components.

Servicing the Touch Control Panel

Procedures for servicing the touch control panel with oven or external power.

Servicing Tools for Control Panel

Lists the necessary tools for servicing the touch control panel.

Other Servicing Precautions

Additional precautions during touch control panel servicing.

Precautions for Using Lead-Free Solder

Lead-Free Solder Usage Guidelines

Guidelines for using lead-free solder in repairs.

Component Replacement and Adjustment Procedure

Wiring Safety Precautions

Safety precautions for wiring procedures during component replacement.

Outer Case Removal

Step-by-step procedure for removing the oven's outer case.

Power Transformer Removal

Procedure for removing the power transformer component.

High Voltage Rectifier and Capacitor Removal

Procedure for removing rectifier and capacitor components.

Magnetron Removal

Procedure for safely removing the magnetron assembly.

Positive Lock Connector Removal

Procedure for disconnecting positive lock connectors.

Control Panel Assembly Removal

Procedure for removing the entire control panel assembly.

Graphic Sheet and Membrane Switch Replacement

Steps for replacing the graphic sheet and membrane switch.

Turntable Motor Removal

Procedure for removing the turntable motor.

Cooling Fan Motor Removal

Procedure for removing the cooling fan motor.

Door Sensing and Interlock Switch Removal

Procedure for removing door sensing, interlock, and monitor switches.

Door Sensing and Interlock Switch Adjustment

Adjustment procedure for door switches to ensure proper operation.

Door Replacement Procedures

Procedures for door disassembly, reassembly, and sealer film installation.

Parts List

Electric Parts

List of electrical components with part numbers and descriptions.

Cabinet Parts

List of cabinet components with part numbers.

Control Panel Parts

List of parts related to the control panel assembly.

Oven Parts

List of various oven components and their part numbers.

Miscellaneous Parts

List of miscellaneous parts including harnesses and labels.

Screws, Nuts, and Washers

List of screws, nuts, and washers used in the appliance.

How to Order Replacement Parts

Information on how to correctly order replacement parts.

Packing and Accessories

Packing and Accessories List

Lists items included with the oven for packing and accessories.

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