Sharp SMC1585BS

SMC1585BS
37
DOOR SENSING
SWITCH
MONITOR SWITCH
SECONDARY
INTERLOCK
SWITCH
DOOR REPLACEMENT AND ADJUSTMENT
REMOVAL
1. Disconnect the power supply cord and then remove outer
case.
2. Open the oven door and block it open.
3. Discharge high voltage capacitor.
4. Remove turntable tray and turntable support from oven
cavity.
5. Remove three (3) screws holding lower oven hinge.
6. Remove the lower oven hinge from oven cavity bottom
ange.
7. Remove door assembly from upper oven hinge on the oven.
8. Door assembly is now free.
Note: When the individual parts are replaced, refer to
"Door Disassembly".
9. On re-installing door, insert the upper oven hinge into the
door hinge pin. Then while holding door in place.
10. Make sure the door is parallel with oven face lines (left and
upper side lines) and door latch heads pass through latch
holes correctly.
11.Insert the lower oven hinge into oven cavity bottom ange
and then engaged the door hinge pin. Then secure the
lower oven hinge rmly with tree (3) mounting screws.
5. Disconnect wire leads from each of the switches and fuse
holder.
6. Remove two (2) screws holding latch hook to oven ange.
7. Remove latch hook assembly from oven ange.
8. Push outward on the one (1) stopper tabs holding each of
switches place.
9. Switch is now free.
At this time switch lever will be free, do not lose it.
Re-install
1. Re-install switch lever and each interlock switch in its place.
The secondary interlock switch is in the lower position and
the door sensing switch is in the upper position
and the
monitor switch is in the middle position.
2. Re-connect wire leads to each switches and fuse holder.
Refer to pictorial diagram.
3. Secure latch hook (with two (2) mounting screws) to oven
ange.
4. Make sure that the monitor switch is operating properly and
check continuity of the monitor circuit. Refer to chapter
"Test Procedure" and Adjustment procedure.
1. Disconnect the power supply cord and then remove outer
case.
2. Open the oven door and block it open.
3. Discharge high voltage capacitor.
If the door sensing switch, secondary interlock switch and
monitor switch do not operate properly due to a misadjustment,
the following adjustment should be made.
4. Loosen the two (2) screws holding latch hook to the oven
cavity front ange.
5. With door closed, adjust latch hook by moving it back and
forth, and up and down. In and out play of the door allowed
by the latch hook should be less than 0.5mm.
6. Secure the screws with washers rmly.
After adjustment, check the following.
1. In and out play of door remains less than 0.5mm at the
latched position.
2. The door sensing switch and secondary interlock switch
interrupt the circuit before the door can be opened.
3. Monitor switch contacts close when door is opened.
4. Re-install outer case and check for microwave leakage
around door with an approved microwave survey meter.
(Refer to Microwave Measurement Procedure.)
DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH ADJUSTMENT
Note: After any service to the door;
(A) Make sure that door sensing switch and secondary
interlock switch are operating properly. (Refer to
chapter "Test Procedures".).
(B) An approved microwave survey meter should be used
to assure compliance with proper microwave radiation
emission limitation standards.
DOOR ADJUSTMENT
The door can be adjusted by keeping screws of each hinge
loose.
After adjustment, make sure of the following :
1. Door latch heads smoothly catch latch hook through latch
holes and that latch head goes through center of latch hole.
2. Deviation of door alignment from horizontal line of cavity
face plate is to be less than 1.0mm.
3. Door is positioned with its face pressed toward cavity face
plate.
4. Re-install outer case and check for microwave leakage
around door with an approved microwave survey meter.
(Refer to Microwave Measurement Procedure.)
Figure C-4. Latch Switch Adjustments