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Sherman digitec DIGIMIG 2OO PULSE User Manual

Sherman digitec DIGIMIG 2OO PULSE
28 pages
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V1.3 19/11/28
USER MANUAL
WELDING RECTIFIER synergistic Inverter
DIGIMIG 2OO PULSE
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Sherman digitec DIGIMIG 2OO PULSE Specifications

General IconGeneral
Input Voltage230V
Duty Cycle60% at 200A
Wire Diameter0.6-1.0 mm
Spool Size5 kg
Protection ClassIP21S
Input Frequency50/60 Hz
Efficiency85%
Power Factor0.73
Insulation ClassF

Summary

1. Introduction

2. Safety Precautions

Electric Shock Prevention

Steps to prevent electric shock during operation.

Skin and Eye Protection from Arc

Measures to protect skin and eyes from arc radiation and effects.

Gas and Vapor Poisoning Prevention

Precautions against hazardous gases and vapors during welding.

Burn Prevention

Protective measures against burns from arc radiation and spatter.

Explosion and Fire Prevention

Safety guidelines to prevent explosions and fires during welding.

Noise Protection

Measures to protect hearing from welding noise.

Pre-Operation Unit Checks

Pre-operation checks and setup procedures for the welding unit.

3. General Description

4. Technical Specifications

4.1 Welder Specifications

Technical specifications for the welding unit.

4.1.1 Parameter Adjustment Range

Details on adjusting various welding parameters.

4.2 MIG Specifics

Specific parameters and specifications for MIG welding.

5. Preparing Equipment for Operation

5.4 Wire Electrode Spool Insertion

Procedure for loading the wire spool into the feeder.

5.5.1 Quick Wire Extension

Using the wire inch function for quick wire feeding.

5.1 Wiring Connections

5.1.1 MMA Welding Method Wiring

Wiring instructions for MMA welding method.

5.1.2 TIG Welding Method Wiring

Wiring instructions for TIG welding method.

5.1.3 MIG and Brazing Wiring

5.1.3.1 Gas-Shielded MIG/MAG Wiring

Wiring for gas-shielded MIG/MAG welding and brazing.

5.1.3.2 Self-Shielded MIG/MAG Wiring

Wiring for self-shielded MIG/MAG welding with steel wire.

5.1.3.3 Spool Gun Wiring (Optional)

Wiring for Spool Gun setup in MIG/MAG welding.

5.2 Shielding Gas Connection

5.3 Mains Power Connection

5.5 MIG Welding Preparation

5.5.1 Quick Wire Extension

Using the wire inch function for quick wire feeding.

6. Operation

6.1 Front Panel Controls and Display

Explanation of the controls and display on the front panel.

7. Welding Parameters

7.1 MMA and MMA PULSE Parameters

Parameters for MMA and MMA PULSE welding methods.

7.2 PULSE TIG and TIG LIFT Parameters

Parameters for TIG LIFT and TIG PULSE welding methods.

7.3 Synergic MIG/MAG Parameters

8. Welding Aluminum Alloys

9. Stainless Steel Welding

10. Arc Initiation Procedures

10.1 MMA Arc Initiation

Procedure for initiating the arc in MMA welding.

10.2 TIG Arc Initiation

Procedure for initiating the arc in TIG welding.

10.3 MIG/MAG Arc Initiation

Procedure for initiating the arc in MIG/MAG welding.

11. Recommended Parameter Tables

11.1 MMA Recommended Parameters

Recommended parameters for MMA welding by electrode size.

11.2 TIG Recommended Parameters

Recommended parameters for TIG welding by thickness.

11.3 MIG Recommended Parameters

Recommended parameters for MIG welding by sheet thickness and wire.

12. Troubleshooting Common Malfunctions

13. Operation Manual Overview

14. Maintenance Instructions

15. Storage and Transport Instructions

16. Included Specifications

17. Warranty Information

18. Electrical Schematic

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