Shibaura ST440 - Page 212

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Main Page

Index3
General Information5
External Views5
Specifications and Performances6
Precautions before Servicing8
Basic Understanding on Servicing8
Metric Bolt Torque Specification9
Sequence of Dismantling the Tractor10
Bonnet, Guard, Lower Hood Removal11
Air Cleaner Assembly Removal11
Battery, Battery Stand Removal11
Muffler Cover, Tail Pipe Removal11
Radiator, Reserve Tank Removal12
Meter Assembly, Dashboard, Cover Removal12
Power Steering Piping Removal12
Suction Pipe, Delivery Pipe Removal13
Front Wheel Drive Shaft Removal13
Front Axle Assembly and Front Axle Support Removal13
Fuel Tank Removal14
Firewall, Wiring Removal14
Engine Removal14
Clutch Assembly15
Release Bearing15
Steering Column, Power Steering Control Valve Removal15
Shuttle Change Lever, Main Change Lever Removal15
Step Removal16
Change Lever Case Removal16
Diverter Valve Removal16
Clutch Housing Removal17
Seat and Seat Suspension Assembly, Bracket Removal17
Lever Guide Removal17
ROPS, Fender, Cover, Toolbox, Flames Removal18
Rear Wiring Removal18
Oil Pipes, Oil Filter Removal18
Change Lever Removal19
Three Point Linkage Removal19
Parking Brake Assembly Removal19
PTO Clutch Contrll Valve, Case Cover Removal20
Hydraulic Cylinder Housing Removal20
Transmission Housing (Front) Removal21
Rear Axle Assembly, Rear Transmission Housing Removal22
Installation23
Liquid Gasket and Thread Sealant (Loctite Safety Solvent)23
End Play Adjustment23
Change Lever Case Bolts and Case Cover Bolts Installation25
Snap Ring25
Oil Pipe Tightening Torque25
Power Steering Piping Installation26
Front Axle Support Retaining Bolt/Bearing Holder Bolt Installation26
Steering Wheel Nut Installation26
Trial Running27
Battery Cable Installation27
Engine28
Engine Sectional View29
Engine Specifications30
Engine Disassembly31
Rocker Arm Ass'y Disassembly, Inspection and Service35
Rocker Arm Ass'y Reassembly35
Cylinder Head Ass'y Disassembly and Reassembly36
Cylinder Block Inspection and Service39
Piston and Piston Ring Disassembly and Reassembly40
Connecting Rod Inspection42
Connecting Rod Metal Inspection43
Piston and Connecting Rod Reassembly43
Bearing Holder Disassemby, Inspection and Reassembly44
Thrust Washer44
Crankshaft Bearing (Bush) Inspection46
Crankshaft Inspection47
Balancer Inspection and Reassembly48
Flywheel and Ring Gear Inspection49
Cam Shaft Ass'y Inspection49
Timing Gear Inspection49
Oil Flow Diagram50
Oil Pump Disassembly, Inspection and Reassembly51
Oil Filter Structure and Functions51
Oil Filter Replacement51
Water Pump Assembly and Thermostat Disassembly52
Thermostat Inspection52
Radiator Specifications and Inspection53
Fuel Filter Inspection, Disassembly and Reassembly54
Fuel Passage54
Governor Structure and Functions54
Injection Pump Specification55
Injection Pump Troubleshooting55
Nozzle and Holder Specifications, Structure and Functions56
Nozzle and Holder Disassembly and Inspection56
Nozzle and Holder Reassembly and Adjustment57
Air Cleaner Structure and Functions57
Air Cleaner Inspection and Replacement57
Engine Reassembly58
Relief Valve Assembly with O-Ring58
Crank Shaft and Bearing Holder Assembly Installation58
Oil Seal Installation59
Rear Plate Installation59
Flywheel Installation59
Piston and Connecting Rod Assembly Installation60
Suction Pipe, Suction Filter Installation60
Balancer Ass'y Installation61
Oil Pan Installation62
Camshaft Ass'y, Tachometer Shaft, Plate Installation62
Idle Gear, Oil Pump Ass'y Installation63
Timing Gear Case, Cover Installation63
Crankshaft Pulley Installation64
Injection Pump Assembly Installation64
Injection Timing Adjustment Installation64
Tappet, Cylinder Head Ass'y Installation66
Cap, Pushrod, Rocker Arm Ass'y Installation66
Valve Clearance Adjustment67
Oil Pressure Switch Tightening Torque67
Oil Pipe Data67
Water Pump Ass'y, Bypass Hose Installation67
Head Cover Installation68
Nozzle and Holder Ass'y Installation68
Return Pipe COMPL, Injection Pipe Installation68
V Belt, Fan Pulley, Cooling Fan Installation68
Engine Troubleshooting69
Engine Maintenance Standard Table71
Tractor Main Body75
Front Axle Sectional Views76
Front Axle Disassembly76
Front Axle Inspection and Service80
Front Axle Reassembly82
Wheel Alignment83
Front Wheel Specifications83
Toe-In83
Front Wheel - Inspection of Tire83
Clutch Specifications and Sectional View84
Clutch Disassembly85
Clutch Inspection85
Clutch Reassembly and Adjustment88
Clutch Troubleshooting89
Transmission 1 for 12 X 12 Sectional View90
Transmission 1 for 12 X 12 Disassembly91
Transmission 1 for 12 X 12 Inspection95
Transmission 1 for 12 X 12 Assembly96
Upper Shaft Endplay Adjustment by Collars100
Transmission 1 Troubleshooting101
Transmission 2 (Rear Transmission) Sectional View102
Transmission 2 (Rear Transmission) Removal103
Transmission 2 Inspection106
Transmission 2 Assembly106
Clearance between Shifter Fork and Slide Gear109
Tooth Contact of Drive Pinion and Ring Gear Check110
Transmission 2 Reassembly111
Independent PTO Clutch System112
Oil Flow Schematic112
Diverter Valve with Flow Priority Valve113
PTO Clutch Control Valve114
PTO Clutch Assembly116
Independent PTO Clutch System Overhaul117
Hydraulic PTO Clutch Assembly Disassembly122
Hydraulic PTO Clutch Assembly Assembly125
Rear Axle and Brake Specifications and Sectional View128
Brake System Disassembly129
Brake System Inspection and Service129
Rear Axle Assembly Disassembly, Inspection and Reassembly130
Brake System Reassembly130
Brake Adjustment131
Rear Wheel Specifications/Check of Tire131
Rear Wheel Tread Setting131
Parking (Hand) Brake Components Diagram133
Parking Brake Disassembly, Inspection and Reassembly134
Parking Brake Adjustment135
Parking Brake Troubleshooting136
Change Lever Linkage137
Shuttle Shift Change Lever and Main Shift Change Lever Danger137
Change Lever Linkage Adjustment138
Range Selector Lever, PTO Control Lever, PTO Clutch Control Lever139
4WD Control Lever139
PTO Safety Switch Adjustment139
Power Steering System and Linkage View and Specifications140
Power Steering Control Valve Adjustment141
Power Steering Piping Disassembly, Inspection and Assembling142
Power Steering Pump Inspection and Adjustment143
Power Steering Cylinder Disassembly, Inspection and Reassembly144
Steering Control Unit Troubleshooting148
Hydraulic System Specifications149
Hydraulic Circuit Diagram149
Cylinder Case Ass'y Disassembly150
Cylinder Case Ass'y Inspection151
Cylinder Case Ass'y Reassembly153
Diverter Valve Assembly (Relief Valve with Flow Priority Valve)154
Diverter Valve Assembly Disassembly, Inspection and Reassembly156
Pressure Adjustment of Relief Valve157
Control Valve Assembly (for Lifting/Lowering Implement)158
Bypass Spool162
Link System167
Draft Control168
Joint Use of Position Control and Draft Control169
Adjustment of Link170
Remote Control Valve171
Control Valve Assembly Troubleshooting175
Fuel Gauge Testing177
Temperatue Gauge Testing177
Instrument Panel Installation177
Headlight Switch Removal, Inspection, Installation178
Headlight Removal, Inspection, Installation179
Glow Lamp Timer Description and Location180
Glow Plug Indicator Light Timer Operation Testing180
Parking Brake Switch Removal and Istallation181
Parking Brake Light Switch Troubleshooting - Continuity Test181
Combination Switch Description182
Hazard Light Switch Description182
Hazard Light Switch Testing182
Combination Switch Removal182
Brake Lamp Switch Inspection and Adjustment183
Flasher Light Switch Testing183
Horn Switch Testing183
Flasher and Hazard Unit Testing184
Horn Testing184
Trailer Socket185
Fuse Block for Head Lamp185
Alternator (40 Amp Version)186
Alternator Checks187
Alternator Disassembly188
Alternator Inspection189
Stator Check190
Rectifier Assembly191
Brush and Brush Spring Check192
Alternator Reassembly192
Alternator Bench Check193
Alternator Maintenance194
Alternator Troubleshooting195
Starting Motor Specifications and Performance196
Starting Motor Disassembly197
Starting Motor Inspection and Repair201
Starting Motor Reassembly202
Starter Motor Lubrication202
Magnetic Switch Test203
Starter Performance Test204
Diagnosis and Test for Starting System204
Starter Service Specifications207
Cultivating Implement Installing Device208
Three-Point Link208
Maintenance Standard Table210

Shibaura ST440 - Page 212

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