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Siemens 3TW7291-1A - User Manual

Siemens 3TW7291-1A
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DOL Starter
3TW7291-1A
For dependable service, it is of utmost
importance that instructions given below are
followed for selection, inspection, installation,
commissioning, operation and maintenance.
Installation, Operation & Maintenance
Instructions
s
Raja
+
DOL Starter (Self reset)
Selection of Starter
• ReferTableAforrecommendedselectionof3TW72starters.
TableA:kW/HPRating,ContactorMLFB’s,thermaloverload
relayrange&fuserating,CoilVoltage,Maximumfullload
currentfordifferenttypesofmotors.
• RecommendedSubmersiblepumprating5.5kW/7.5HPMax.
3
4
5
1
6
2
7
11
10
5
1
12
6
2
3
4
9
7
8
1. ‘ON’pushbuttons(green)
2. ‘OFF’pushbutton(red)
3. Coverxing(InstrumentHead)screws
4. Housing
5. Cover
6. MechanicalLatch(OFFpushbutton)tobeusedfor
preventingundesiredONoperationofStarter
7. Nameplate
1. Contactor
2.OverloadRelay
3.RelayDial
4.RedKnob
5.ContactorIncomingTerminalScrews
6.ContactorOutgoingTerminalScrews
7.WiringdiagramLabel
8.Links
9.Gasket
10.Grommet
11.MountingScrewhole
12. ContactCarrier
Fig. 1: DOL Starter
Fig. 2: Starter Inside View
Pleasereadandunderstandtheseinstructionsbefore
installating,operating,ormaintainingtheequipment.Keepfor
futurereference
Danger
Hazardousvoltagecancausedeathorseriousinjury.Disconnect
powerbeforeworkingonequipment.
Warning
Automatic Motor Restart.
Can cause death, serious injury or property damage.
Donotuseautomaticresetmodewhenunexpectedautomatic
restartofthemotorcancauseinjurytopersonsordamageto
equipment.
Reliablefunctioningoftheequipmentisonlyensuredwith
certiedcomponents.Commissioningandmaintenanceby
qualiedpersonnelonly.
NOTICE
ThisproducthasbeendesignedforenvironmentA.Useofthisproduct
inenvironmentBmaycauseunwantedelectromagneticdisturbancesin
whichcasetheusermayrequiretotakeadequatemitigationmeasures.
IS/IEC 60947-4-1
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Summary

Raja+ DOL Starter (Self reset)

Selection of Starter

Refer Table A for recommended selection of 3TW72 starters.

Installation, Operation & Maintenance Instructions

Danger

Hazardous voltage can cause death or serious injury. Disconnect power before working on equipment.

Warning

Automatic Motor Restart. Can cause death, serious injury or property damage.

NOTICE

This product has been designed for environment A. Use of this product in environment B may cause unwanted electromagnetic disturbances.

Installation

Details on fixing the starter housing and connecting cables.

Operation

Instructions for starting and stopping the motor using push buttons.

Reset Operation

Procedure for automatic reset of the overload relay after tripping.

Maintenance

Guidelines for cleaning, screw tightening, and replacing components.

Table A: Starter Selection

Spare list

Raja+ Direct-on-line Starter Wiring Diagram

Dimensional Drawing

Disposal

Summary

Raja+ DOL Starter (Self reset)

Selection of Starter

Refer Table A for recommended selection of 3TW72 starters.

Installation, Operation & Maintenance Instructions

Danger

Hazardous voltage can cause death or serious injury. Disconnect power before working on equipment.

Warning

Automatic Motor Restart. Can cause death, serious injury or property damage.

NOTICE

This product has been designed for environment A. Use of this product in environment B may cause unwanted electromagnetic disturbances.

Installation

Details on fixing the starter housing and connecting cables.

Operation

Instructions for starting and stopping the motor using push buttons.

Reset Operation

Procedure for automatic reset of the overload relay after tripping.

Maintenance

Guidelines for cleaning, screw tightening, and replacing components.

Table A: Starter Selection

Spare list

Raja+ Direct-on-line Starter Wiring Diagram

Dimensional Drawing

Disposal

Overview

This document describes the Siemens DOL Starter 3TW7291-1A, a device designed for dependable motor control. It emphasizes the importance of following instructions for selection, inspection, installation, commissioning, operation, and maintenance to ensure reliable service.

Function Description

The Siemens DOL Starter (Direct-On-Line Starter) is primarily used for starting and stopping motors. It incorporates a contactor and a thermal overload relay to protect the motor from overcurrents. The starter features a "Self-reset" mechanism for the Raja+ DOL Starter, meaning that if an overload trip occurs, the relay will automatically reset after a specified time (approximately 4 minutes). This automatic reset functionality is a key feature, though a warning is provided against its use in situations where an unexpected automatic restart could cause injury or damage.

The starter is equipped with 'ON' (green) and 'OFF' (red) push buttons on its cover for manual operation. It also includes a mechanical latch on the 'OFF' push button, which can be used to prevent undesired 'ON' operation of the starter, enhancing safety. A nameplate provides essential information about the device.

Usage Features

Installation: The installation process begins by removing the front cover and fixing the starter housing vertically on a rigid, vibration-free surface. Rubber grommets for incoming and outgoing cable connections need to be removed. Connecting the cables involves selecting the correct size, removing approximately 10mm of insulation, passing the cable through a proper cable gland to prevent material ingress, and then firmly tightening the terminal screws (M4, with a torque of 80-110 Ncm).

Setting the overload relay scale is a critical step. The relay should be set to the motor's rated current as specified on its nameplate. To verify the setting, the contact carrier is pressed to start the motor, and the relay settings are gradually reduced until it trips. The relay is then set at a slightly higher value. After allowing approximately 4 minutes for the relay to reset automatically, the motor is restarted. If it does not trip, the setting is considered correct; otherwise, it should be adjusted slightly higher and rechecked. The red knob on the overload relay can be pressed to stop the motor. Finally, the front cover is fixed, with the instrument head screws tightened to a torque of 80 to 140 N-cm.

Operation: For ON/OFF operation, the mechanical latch should be rotated away from the 'OFF' push button. The starter is switched 'ON' by pressing the green push button (marked 'I') on the cover and switched 'OFF' by pressing the red push button (marked 'O').

Reset Operation: If the overload relay trips, it automatically resets after approximately 4 minutes.

Maintenance Features

Regular maintenance is crucial for the reliable functioning of the equipment. Key maintenance practices include:

  • Disconnecting Power: Before any maintenance work, the starter must be switched off, and the main supply disconnected by switching the main switch. This is a critical safety measure to prevent hazardous voltage exposure.
  • Keeping Interior Dust-Free: The interior of the starter should be kept clean and free from dust to ensure optimal performance and prevent potential malfunctions.
  • Re-tightening Terminal Screws: Terminal screws should be re-tightened periodically to maintain secure electrical connections.
  • Overload Relay: The overload relay itself generally requires no maintenance and should not be opened.
  • Replacement of Components:
    • Contactors: Contactors should be replaced as necessary if they show signs of wear or malfunction.
    • Overload Relay: To replace an overload relay, first disconnect the motor wires from the relay terminals. Then, loosen the outgoing terminal screws of the contactor. Disengage the relay terminals and hook from the contactor. Once the old relay is removed, a new overload relay of the same range can be connected. Ensure the relay hook is engaged in the contactor slot, and slide the relay inwards until the cover is flush with the contactor ribs. Finally, reconnect the motor wires to the relay, verifying the correctness of the wiring against the provided diagram.

The product is designed for environment A, but its use in environment B may cause electromagnetic disturbances, requiring mitigation measures. The reliable functioning of the equipment is ensured only with certified components, and commissioning and maintenance should be performed by qualified personnel.

Siemens products are designed to be environment-friendly and consist predominantly of recyclable materials. For disposal, disassembling and separating materials into ferrous types for recycling through authorized dealers is recommended. Plastics should also be segregated by type for recycling. Local customer care services are available for disposal-related questions.

Siemens 3TW7291-1A Specifications

General IconGeneral
Insulation voltage rated value690 V
Surge voltage resistance rated value6 kV
Protection class IPIP20
Number of poles3
Product designation3TW7291-1A
Size of the circuit-breaker00
Size of load feeder00
Shock resistance15 g
Relative humidity during operation95%
Type3TW7291-1A
Rated operational voltage690 V AC

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