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USER'S MANUAL
Siem
ens Ind
us
try, Inc
.
UM353-1B
Rev.
4 (SR r2)
April 2012
PROCESS AUTOMATION CONTROLLER
This User’s Manual is for Design
Level “B” PAC 353 Controllers.
2
Table of Contents
Default Chapter
3
Table of Contents
3
Preface
9
1 Introduction
13
Product Description
14
Function Blocks
16
LOOP Function Block Types
16
Power up Initialization
17
Configuration
17
Customer/Product Support
19
Equipment Delivery and Handling
20
Factory Shipment
20
Receipt of Shipment
20
Storage
20
Typical Shipment Contents
20
2 Configuration Overview
23
Station Function Blocks
23
Station Hardware I/O Blocks
23
Loop Function Blocks
23
Ethernet Data I/O Function Blocks
25
Configuration Procedure
25
Operation During Local On-Line Configuration
27
3 Function Blocks
31
Station Function Blocks
32
CONFIGS - Configurations Library
32
SECUR - Security
33
STATN - Station Parameters
34
CLOCK - Real Time Clock
36
ETHERNET - Ethernet Communication Network
36
I/O and Loop Function Blocks
37
A/M - A/M Transfer
37
Acs - Arccosine
39
AG3 - AGA 3 Orifice Metering of Natural Gas
40
AG7 - AGA 7 Measurement of Gas by Turbine Meters
42
AG8 - AGA 8 Compressibility Factors of Natural Gas
43
AIE_ - Analog Input - Ethernet
44
AIN_ - Analog Inputs
46
AINU_ - Analog Inputs, Universal
47
ALARM - Alarm
49
AND_ - and Logic
51
AOE_ - Analog Output- Ethernet
51
AOUT_ - Analog Outputs
52
Asn_ - Arcsine
53
ATD_ - Analog Trend Display
53
AWE_ - Analog Write Ethernet
55
BATOT - Batch Totalizer
56
BATSW - Batch Switch
58
BIAS - Bias
59
CIE_- Coil Inputs - Ethernet
60
CHR_ - Characterizer
61
Cos_ - Cosine
62
CWE_ - Coil Write Ethernet
62
DAM_ - Deviation Amplifier
63
DIE_ - Digital Input - Ethernet
64
DIN_ - Digital Inputs
65
DINU_- Digital Inputs, Universal
66
DIV_ - Division
67
DNC_ - Divide by N Counter
67
DOE_ - Digital Output - Ethernet
68
DOUT_ - Digital Outputs
68
DTM_ - Dead Time Table
69
DWE_ - Digital Write Ethernet
70
DYT_ - Delay Timer
71
E/I - External/Internal Transfer Switch
72
ESL - Events Sequence Logger
73
Exp_ - Natural Exponentiation
74
Ext_ - Exponentiation
74
FTG_ - Falling Edge Trigger
75
- Gain & Bias
75
HLD_ - Hold
75
ID - ID Controller
76
LL_ - Lead/Lag
77
LMT_ - Limit
77
Ln_ - Natural Logarithm
78
Log_ - Logarithm Base 10
78
MTH_ - Math
79
MUL_ - Multiplication
80
NND_ - NAND Logic
80
ODD - Operator Display for Discrete Indication & Control
86
ODP - Operator Display for Pushbuttons
88
ODS - Operator Display for Sequencer
90
ON/OFF - On/Off Controller
92
ORSL - Override Selector
93
OST_ - One Shot Timer
94
PB1SW - PB1 Switch
95
PB2SW - PB2 Switch
96
PB3SW - PB3 Switch
97
PCOM - Phase Communication
98
PD - PD Controller
100
PID - PID Controller
102
PIDAG - PIDAG Controller
104
PRSEQ - Program Sequencer
106
QHD_ - Quickset Hold
108
RATIO - Ratio
109
RCT_ - Repeat Cycle Timer
110
RLM_ - Rate Limiter
111
ROT_ - Retentive on Timer
112
ROUT_ - Relay Outputs
112
RSF_ - RS Flip-Flop
113
RTG_ - Rising Edge Trigger
113
RTT_ - Real Time Clock Trip
114
SCL_ - Scaler
115
SEL_ - Signal Selector
115
SETPT - Setpoint
116
Sin_ - Sine
117
SPLIM - Setpoint Limit
117
SRF_ - SR Flip-Flop
118
SRT_ - Square Root
118
TSW_ - Transfer Switch
121
XOR_ - Exclusive or Logic
121
4 Factory Configured Options
123
FCO101 - Single Loop Controller W/ Tracking Setpoint
124
FCO102 - Single Loop Controller W/ Fixed Setpoint
125
FCO103 - External Set Controller with Tracking Local Setpoint
126
FCO104 - External Set Controller with Non-Tracking Local Setpoint
128
FCO105 - Ratio Set Control W/ Operator Setpoint Limits
130
FCO106 - Single Loop Controller W/ Operator Setpoint Limits
132
FCO107 - Dual Loop Controller
133
FCO121 - Cascade Control
135
FCO122 - Cascade Control W/ Operator Setpoint Limits
137
5 Network Communications
139
Modbus Data Mapping
139
6 Data Mapping
141
CONNECTING to I|Ware PC
141
Station Data
142
Integer Data (16-Bit Integer)
142
Station String Data (8-Bit ASCII Char - 2/Word)
144
Station Coil Data (1-Bit)
144
Loop Data
145
Dynamic Loop Integer Data
145
Variable Loop Integer Data
146
Static Loop Integer Data
148
Dynamic Loop Floating Point Data (32-Bit IEEE)
149
Variable Loop Floating Point Data (32-Bit IEEE)
150
Static Loop Floating Point Data (32-Bit IEEE)
151
String Loop Data (8-Bit ASCII Char - 2/Word)
153
Coil Loop Data (1-Bit)
156
PCOM Block Status
161
Sequencer Loop I/O Coil Data (1-Bit)
162
Trend Data (Loop Defined by MLTP)
163
Configuration Data Sequencer Loop
166
7 Installation
169
Installation Considerations
169
Environmental Considerations
169
Mechanical Installation
171
Removable Connectors and Covers
171
Panel and Rack Mounting Guidelines
172
Station Mounting
173
Electrical Installation
174
Wiring Guidelines
174
Analog Signal Input Wiring (4-20 Ma, 1-5 VDC, and MV)
178
Analog Output Wiring (4-20 Ma, 1-5 VDC)
180
Digital Input and Output Wiring
181
Thermocouple Input Wiring
183
RTD Input Wiring
184
Ohms and Slidewire Input Wiring
185
Relay Output Wiring
185
Modbus Wiring
186
Ethernet Wiring
186
Wiring to a Siemens SIREC D Recorder
188
Power Wiring
188
Factory Calibration
190
8 Local Faceplate Operation
191
Normal Operation Mode
191
Configuration Mode
193
Autotune Procedure
194
9 Controller and System Test
197
Controller Configuration and Test
197
Connections and Power
197
Configuration
198
Input/Output
198
Auto/Manual
198
Modifying an FCO
198
Alarms
200
Tag
201
Quick
201
Tune
202
View Mode
203
System Checkout
203
10 Maintenance
205
Tools and Test Equipment
205
Preventive Maintenance
206
Environmental Considerations
206
Visual Inspection
206
Cleaning
206
Circuit Board Handling
207
Troubleshooting
208
Error Codes
210
Off-Line Error Codes
210
On-Line Error Codes and Status Codes
211
Multimediacard Error Codes
213
Assembly Replacement
213
Fuse
213
Display Assembly
214
MPU Controller Board
216
I/O Expander Board
216
Ethernet Cable
217
Multimediacard - Formatting and File Names
218
11 Calibration
219
Analog Input (Ain1-4)
220
Analog Output (Aout1-3)
221
Universal Analog Inputs (Ainu1 and Ainu2)
221
12 Circuit Description
223
Overview
223
Mpu Controller Board
224
I/O Expander Board
225
13 Model Designation and Specifications
227
Model Designation
227
Accessories
229
Service Parts Kits
229
Mechanical Specifications
231
Power Input Requirements
231
Mpu Controller Board Specifications
231
I/O Expander Board Specifications
232
Environmental Specifications
235
Standard Mounting
235
Enclosure Mounting
235
Electromagnetic Compatibility (EMC)
235
Agency Approvals
236
CSA Hazardous Locations Precautions
236
Special Conditions for Safe Use
237
14 Abbreviations and Acronyms
241
Software Release Memo
245
4
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Siemens 353 Specifications
General
CPU
CPU 353
Inputs
16 digital inputs, 24 V DC
Outputs
16 digital outputs, 24 V DC, 0.5 A
Communication
MPI
Power Supply
24 V DC
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