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Siemens SGIM-3268H User Manual

Siemens SGIM-3268H
52 pages
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Vacuum Circuit Breakers
5kV and 15kV, Type GMI
Instruction
Installation
Operation
Maintenance
SGIM-3268H
Power Transmission and Distribution, Inc.
Courtesy of NationalSwitchgear.com

Table of Contents

Questions and Answers:

Siemens SGIM-3268H Specifications

General IconGeneral
Tripping characteristicC
Mounting typeDIN rail
Voltage400 V
Poles3
Rated voltage400 V AC
Number of poles3
StandardsIEC 60947-2

Summary

Introduction and Safety

Introduction

Overview of breaker design and manual purpose.

Signal Words

Defines hazard signal words like Danger, Warning, and Caution.

Dangerous Procedures

Lists critical safety procedures to follow during operation.

Field Service Operation

Information on obtaining technical assistance from Siemens Field Service.

Receiving, Handling and Storage

Introduction

Explains manual's scope for separate shipment handling.

Receiving Procedure

Steps for inspecting shipping containers and checking for damages.

Shipping Damage Claims (When Applicable)

Procedure for reporting and processing shipment damage claims.

Handling Procedure

Guidelines for safely lifting and moving circuit breakers to prevent damage.

Storage Procedure

Recommendations for storing circuit breakers to maintain condition.

Indoor Storage

Specifies conditions for clean, dry storage environments.

Outdoor Storage

Outlines protective measures required for outdoor storage.

Space Heating

Importance of space heating for storage to prevent condensation.

Installation Checks and Initial Functional Tests

Introduction

Describes inspections, checks, and tests before circuit breaker operation.

Inspections, Checks and Tests without Control Power

Verifying the discharged state of spring mechanisms before applying control power.

De-Energizing Control Power in Switchgear

How to safely disconnect control power to the circuit breaker.

Spring Discharge Check

Procedure to ensure both tripping and closing springs are fully discharged.

Removal from Lower Cell in Indoor (if not on raised pad) and Shelter-Clad Outdoor Switchgear

Steps for removing breakers from lower cells or shelter-clad outdoor switchgear.

Removal from Upper Cell (Indoor and Shelter-Clad Outdoor Switchgear)

Steps for removing breakers from upper cells in two-high assemblies.

Physical Inspections

Visual checks for breaker compatibility, cleanliness, and shipping damage.

Manual Spring Charging Check

Performing manual spring charging and verifying spring status.

As-Found and Vacuum Integrity Check Tests

Performing insulation and vacuum integrity tests for baseline data.

Automatic Spring Charging Check

Verifying automatic spring charging functionality.

Interrupter/Operator Description

Introduction

Overview of GMI circuit breaker operation and subassemblies.

Vacuum Interrupters and Primary Disconnects

Explains the operating principle of vacuum interrupters and their components.

Primary Disconnects and Phase Barriers

Details primary disconnects, fingers, and phase barrier configurations for insulation.

Stored Energy Operating Mechanism

Explains the integrated system of springs, solenoids, and mechanisms.

Modes of Operation - Mid-1991 and After

Describes operational modes for mechanisms manufactured after mid-1991.

Modes of Operation Discussion

Explains the five status conditions of the stored energy operating mechanism.

Spring Charging Mode

Details the process of charging the closing springs manually or electrically.

Opening Mode

How vacuum interrupter contacts are opened or tripped.

Rapid Auto-Reclosing Mode (Optional)

Describes the automatic recharging capability for rapid reclosing duty.

Modes of Operation - Up to Mid-1991

Describes operational modes for mechanisms manufactured before mid-1991.

Closing Mode

Explains the electrical or manual process of closing the circuit breaker contacts.

Trip Free Mode

How the breaker can be tripped during closing operations.

Closing and Opening Springs

Details the stored energy springs and their connection to charging devices.

Trip Free Operation

Explains the breaker's ability to trip before, during, or after closing.

Damper Assembly

Describes the viscous damper's role in limiting overtravel of movable contacts.

Damper (used with type VS-15050 vacuum interrupters)

Specific details for dampers used with VS-15050 interrupters.

Manual Spring Charging

Procedure for charging springs using a lever instead of the motor.

Spring Charging Motor

Information on the universal motor used for automatic spring charging.

Close Solenoid, Trip Solenoid and Anti-Pump Relay

Explains the function of solenoids and the anti-pump relay.

Secondary Disconnect

Details the connection of control power and signals via contact fingers.

Auxiliary Switch

Describes the auxiliary switch providing contacts for control and logic.

MOC (Mechanism Operated Cell) Switch

Explains the MOC switch for control flexibility in test/connect positions.

TOC (Truck Operated Cell) Switch

Describes the TOC switch operated by racking for position indication.

Limit Switches

Explains the function of motor cutoff and spring charged switches.

Standard Schematic Diagrams

Refers to diagrams showing control logic for various functions.

Capacitor Trip Device (Optional)

Describes an optional device for storing energy for tripping.

Undervoltage Release (Optional)

Optional release for monitoring trip supply voltage and causing trip.

Description of Operation

Explains the operation of the undervoltage release assembly.

Interlocks

Details safety interlocks preventing unsafe operating conditions.

Trip-Free Interlock

Ensures the breaker is not closed unless in the correct position.

Rating Interlock

Prevents inserting a lower-rated breaker into a higher-rated cubicle.

Circuit Breaker Frame

Highlights key features of the frame like ground disconnect and wheels.

Ground Disconnect

Describes the contact that engages the switchgear ground bar.

Circuit Breaker Handling Wheels

Information on wheels for moving the circuit breaker.

Racking Mechanism

Explains the mechanism used to move the breaker between positions.

Maintenance

Introduction and Maintenance Intervals

Essential periodic inspections and recommended maintenance intervals.

Recommended Hand Tools

List of tools required for disassembly and reassembly procedures.

Recommended Maintenance and Lubrication

Details tasks and procedures for maintenance and lubrication.

Removal from Switchgear

Steps required to safely remove the circuit breaker from switchgear.

Checks of the Primary Power Path

Verifying cleanliness and condition of vacuum interrupters and disconnects.

Cleanliness Check

Instructions for cleaning breaker components with lint-free cloth.

Inspection of Primary Disconnects

Checking primary disconnect fingers for burning, pitting, and damage.

Checks of the Stored Energy Operator Mechanism

Mechanical and electrical checks of the operator mechanism for proper function.

Maintenance and Lubrication

Procedures for cleaning and lubricating the stored energy operator mechanism.

Fastener Check

Inspecting all fasteners for tightness and condition.

Manual Spring Charging and Contact Erosion Checks

Performing manual charging and checking vacuum interrupter contact wear.

Electrical Control Checks

Verifying absence of damage and proper operation of electrical controls.

Check of the Wiring and Terminals

Inspecting wiring for damage and terminals for secure attachment.

Check of the Secondary Disconnect

Ensuring secondary disconnect fingers move freely and have spring force.

Automatic Spring Charging Check — Control Power Required

Verifying automatic spring charging with control power applied.

Electrical Close and Trip Check – Control Power Required

Checking control circuits for proper closing and tripping operations.

Checks of the Spring Charging Motor

Notes on spring charging motor brush replacement intervals.

High-Potential Tests

Introduction to high voltage tests for insulation and vacuum integrity.

Vacuum Integrity Check

Performing a high potential test to verify vacuum integrity.

High Potential Test Voltages

Lists voltage values for high potential tests based on equipment rating.

Vacuum Integrity Test Procedure

Step-by-step guide for performing vacuum integrity tests.

As-Found Insulation and Contact Resistance Tests

Tests to verify insulation system integrity and establish baseline data.

Insulation and Contact Resistance Test Equipment

Lists equipment needed for insulation and contact resistance tests.

Insulation and Contact Resistance Test Procedure

Procedure for conducting insulation and contact resistance tests.

Inspection and Cleaning of Circuit Breaker Insulation

Cleaning barriers and post insulators using specified solvents.

Functional Tests

Performing manual and automatic spring charging checks.

Overhaul

Introduction

Guide for identifying and correcting circuit breaker malfunctions.

Circuit Breaker Overhaul

Recommended overhaul schedule based on operating conditions.

Replacement at Overhaul

Lists components typically replaced during overhaul.

Replacement of Closing Springs

Procedure for relieving tension and replacing closing springs.

Replacement of Opening Spring

Steps for removing and replacing the opening spring assembly.

Replacement of Closing and Tripping Solenoids (Devices 52SRC and 52T)

How to replace closing and tripping solenoids using mounting screws.

Replacement of Anti-Pump Relay (Device 52Y)

Procedure for removing and replacing the anti-pump relay.

Replacement of the Auxiliary Switch

Steps for replacing the auxiliary switch and its components.

Replacement of Motor Cut-Off Switch (Device LS1) and Spring Charged Switch (LS2)

Procedure for replacing the common assembly of LS1 and LS2 switches.

Replacement of Trip Latch Reset Check Switch (Device LS3)

Instructions for replacing the LS3 switch based on mechanism vintage.

Replacement of LS3 - Up to Mid-1991

Specific steps for replacing the LS3 switch on older mechanisms.

Replacement of Spring Charging Motor (Device 88)

Steps for removing and replacing the spring charging motor.

Replacement of Primary Disconnect Fingers

Procedure for replacing burnt or broken primary disconnect fingers.

Replacement of Vacuum Interrupters

Procedures for removing and replacing vacuum interrupters, emphasizing care.

Preparation

Steps to identify interrupter type and prepare for replacement.

Vacuum Interrupter Removal

Detailed steps for safely removing vacuum interrupters.

Stationary Contact Assembly

Instructions for assembling stationary contacts with various interrupter types.

Trunnion and Movable Contact Adjustment

Procedure for adjusting the trunnion and movable contact for proper stroke.

Open Stroke Adjustment

Setting the correct gap for the open position of the movable contact.

Periodic Maintenance and Lubrication Tasks

A table summarizing maintenance tasks and inspection points by sub-assembly.

Troubleshooting

Breaker fails to close

Identifies symptoms and potential causes for failure to close.

Nuisance or false close

Addresses issues causing unintended closing actions.

Circuit breaker will not trip

Lists causes for the breaker failing to trip when commanded.

Nuisance or false trip

Addresses issues causing unintended tripping actions.

Appendix

Table A-1A - Type GMI Circuit Breaker Ratings (Historic "Constant MVA" Rating Basis)

Historical rating data for GMI circuit breakers based on MVA.

Table A-1B - Type GMI Circuit Breaker Ratings (New "Constant kA" Rating Basis)

Current rating data for GMI circuit breakers based on kA.

Table A-2 - 5kV, 7.2kV and 15kV Type GMI Circuit Breaker Control Data

Control data including coil and motor characteristics.

Table A-3 - Interrupting Capacity Auxiliary Switch Contacts

Interrupting capacity ratings for various auxiliary switch contacts.

Table A-4 – Circuit Breaker Weights [lbs (kg)]

Weight specifications for different GMI circuit breaker models.

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