EasyManua.ls Logo

Simplex P Series - User Manual

Simplex P Series
8 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
1
Operation Manual
P Series Hand Pumps
IMPORTANT - READ CAREFULLY
This manual contains important information about the
correct installation, operation and maintenance of this
equipment. All persons involved in the installation,
operation and maintenance of this equipment must be
thoroughly familiar with the contents of this manual.
To safeguard against the possibility of personal injury
or property damage, follow the recommendations and
instructions of this manual. Keep this manual for reference.
WARRANTY INFORMATION
Refer to the Simplex website (www.tksimplex.com) for
complete product warranty information.
RECEIVING INSTRUCTIONS
Important! Make sure to inspect all of the components for
shipping damage. If damage is found, notify carrier at once.
Shipping damage will not be covered by warranty. The
carrier is responsible for all loss associated with shipping
damage.
Note: This operation manual is intended as a technical
guide only. Simplex accepts no liability for the use of or
reliance on any information contained in this operation
manual. All information, illustrations and specifications in
this operation manual are based on the latest information
available at the time of publication. Simplex reserves
the right to make changes at any time without notice.
Equipment operators and installers shall be responsible for
ensuring that a safe working environment and safe systems
of work are in place before operating the equipment.
TD001 Rev. D 06/2019
CONTENTS
Page
1.0 SAFE OPERATING PROCEDURES AND SAFETY PRECAUTIONS .............................. . 1
2.0 PRODUCT DATA ..................................................................... . 3
3.0 INSTALLATION ...................................................................... . 5
4.0 OPERATION ........................................................................ . 5
5.0 MAINTENANCE ..................................................................... . 7
6.0 TROUBLESHOOTING ................................................................ . 8
1.0 SAFE OPERATING PROCEDURES AND SAFETY
PRECAUTIONS
Read all DANGER, WARNING and CAUTION statements
carefully. Follow any recommended safety precautions to
avoid personal injury or damage to the unit. Simplex cannot
be responsible for any damage or injury from unsafe use,
lack of maintenance or incorrect operation. In the event
any questions or concerns arise, contact Simplex or a
Simplex authorized distributor for clarification.
DANGER
Is only used when your action or lack of
action may cause serious injury or even
death.
WARNING
Indicates a potential danger that requires
correct procedures or practices to avoid
personal injury.
CAUTION
Is used to indicate correct operating or
maintenance procedures and practices
to prevent damage to, or destruction of
equipment, or other property.
Failure to comply with the following safety precautions
could cause equipment damage, property damage or
personal injury.
DANGER
To avoid personal injury, keep hands and
feet away from cylinder and work-piece during operation.
DANGER
Do not handle pressurized hoses. Escaping
oil under pressure can penetrate the skin, causing serious
injury. If oil is injected under the skin, see a doctor
immediately.
Question and Answer IconNeed help?

Do you have a question about the Simplex P Series and is the answer not in the manual?

Simplex P Series Specifications

General IconGeneral
SeriesP Series
ManufacturerSimplex
Housing MaterialCast Iron
Power OptionsElectric
Hose Size2-6 inches

Summary

Safe Operating Procedures and Safety Precautions

Product Data

Installation

Hydraulic Connections

Connect hoses to pump and cylinder, use Teflon tape, and install pressure gauge.

Pump Venting

Explanation of vented vs. non-vented reservoirs and the need to open the vent.

Reservoir Vent

Specifics for vented reservoirs and how to open/close the vent.

Pump Positioning

Positioning requirements for vented and non-vented pumps.

Operation

Before Using the Pump

Check fittings, oil level, handle extensions, and body position before operation.

Using Two-Speed Pumps

How two-stage pumps shift from high flow to high pressure stages.

Single-Acting Applications with Release Valve

How to use the release valve to control pressure and flow in single-acting systems.

Single-Acting Applications with 3-Way, 2 Position Manual Valve

Operating the manual valve for advance and retract functions.

Double-Acting Applications with 4-Way, 3 Position Manual Valve

Operating the 4-way valve for advance, neutral, and retract functions.

Air Removal

Procedures to effectively remove air from the hydraulic system.

Pressure Relief Valve

Function of the factory-set relief valve and warning against modification.

Maintenance

Hydraulic Reservoir

Regular oil checks, draining, refilling, and recommended fluid types.

Oil Fill Information

Guidelines for filling vented and non-vented reservoirs correctly.

Adding Oil to the Pump

Steps for adding hydraulic oil and rechecking the level after air removal.

Keeping Oil Lines Clean

Importance of dust caps and preventing dirt ingress into oil lines.

Troubleshooting

Related product manuals