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Sinee A90-2T8R0B User Manual

Sinee A90-2T8R0B
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User Manual of A90 Series Inverter
1
Preface
Thank you for choosing SINEE’s A90 series inverter.
Document No.:
31010180
Release time:
2020-5
Version: 101
The A90 series inverter is a high-reliability and small-sized inverter launched by
SINEE. It supports the three-phase AC asynchronous motor and permanent magnet
synchronous motor; a variety of international leading drive control technologies, such as the
vector VF (VVF) control and speed sensorless vector control (SVC); and speed output and
torque output.
Features of the A90 series inverter:
No need for derating at the ambient temperature of 50°C;
Small size, leading in the industry;
Wide speed range and high control accuracy: VF/1:50; SVC/1:200; rated speed:
±0.2%;
High load capacity in low-frequency band: VF/1Hz/150%, SVC/0.25Hz/150%;
Perfect protections: protections against the overcurrent, overvoltage, overload,
overheating, etc.
Before using the A90 series inverter, please read this manual carefully and keep it
properly.
While connecting the inverter to motor for the first time, please select the motor
type (asynchronous or synchronous) correctly and set the motor nameplate
parameters:
rated power, rated voltage, rated current, rated frequency, rated speed,
motor connection, rated power factor, etc.
We are committed to continuously improving our products and product data, so the
data provided by us may be modified without prior notice.
For the latest changes and contents, please visit www.sinee.cn.

Table of Contents

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Sinee A90-2T8R0B Specifications

General IconGeneral
BrandSinee
ModelA90-2T8R0B
CategoryInverter
LanguageEnglish

Summary

Preface

Safety Precautions

Safety Definition

Defines 'Danger' and 'Warning' categories for safety precautions in this manual.

Precautions Before Installation

Lists crucial safety measures to be taken before proceeding with the installation.

Precautions During Installation

Details safety guidelines and warnings specifically for the installation phase.

Precautions During Wiring

Provides safety instructions and warnings related to the wiring process of the inverter.

Precautions Before Power-on

Lists essential safety checks and procedures to follow before the initial power-on.

Precautions After Power-on

Outlines safety measures and checks to be performed after the inverter is powered on.

Precautions During Operation

Safety guidelines to ensure proper and safe operation of the inverter.

Precautions During Maintenance

Safety instructions and procedures for performing maintenance on the inverter.

Motor Insulation Inspection

Guidelines for checking motor insulation resistance to prevent inverter damage.

Thermal Protection of Motor

Recommendations for protecting the motor when its capacity differs from the inverter's.

Operation Above Power Frequency

About Motor Heat and Noise

Presence of Voltage-Dependent Device or Capacitor on Output Side

Use Beyond Rated Voltage

Lightning Impulse Protection

Altitude and Derating

Precautions for Scrapping of Inverter

Chapter 1 Overview

1.1 Model and Specification of A90 Series Inverter

Details the various models and technical specifications of the A90 series inverter.

Chapter 2 Installation

2.1 Product Check

Instructions for verifying the product upon receipt, checking for damage and order consistency.

2.2 Outline Dimensions and Installation Dimensions

Provides the physical dimensions and installation site requirements for the inverter.

Chapter 3 Wiring

3.1 Connection of Peripheral Device

Illustrates the standard connection diagram for the inverter and associated peripheral devices.

3.2 Wiring of Main Circuit Terminal

Details the composition, layout, and function of the main circuit terminals.

3.2.2 Functions of Main Circuit Terminals

Explains the specific function assigned to each terminal in the main circuit.

3.2.3 Standard Wiring Diagram of Main Circuit

Presents standard wiring diagrams for the main circuit of different inverter models.

3.2.4 Input Side Wiring of Main Circuit

Covers the installation of essential components like circuit breakers and contactors on the input side.

3.2.4.4 Connection with Terminal Block

Explains input power supply connections, noting phase sequence irrelevance.

3.2.4.5 Installation of AC Reactor

Details when and how to install an AC reactor on the input side for specific load conditions.

3.2.4.6 Installation of Surge Suppressor

Advises on installing surge suppressors to protect against inductive loads.

3.2.4.7 Installation of Noise Filter on Power Supply Side

Explains the use and installation of noise filters on the power supply side for interference reduction.

3.2.5 Output Side Wiring of Main Circuit

Covers wiring the inverter to the motor and output side considerations for noise reduction.

3.2.5.1 Wiring of Inverter and Motor

Provides instructions for connecting the inverter output terminals to the motor.

3.2.5.2 Prohibition of Power Cable to Output Terminal

Warns against connecting power cables to output terminals to prevent internal inverter damage.

3.2.5.3 Prohibition of Short Circuit or Grounding of Output Terminal

Safety warnings regarding short circuits and proper grounding of output terminals.

3.2.5.4 Prohibition of Use of Phase-Shifting Capacitor

Prohibits connecting phase-shifting capacitors or LC/RC filters to the output circuit.

3.2.5.5 Prohibition of Use of Electromagnetic Switch

Warns against connecting electromagnetic switches or contactors to the output circuit.

3.2.5.6 Installation of Noise Filter on Output Side

Explains how to install noise filters on the output side to reduce interference.

3.2.5.7 Solution to Inductive Interference

Methods to suppress inductive interference on the output side, such as using grounded metal tubes.

3.2.5.8 Solution to RF Interference

Techniques to reduce RF interference from cables and the inverter body.

3.2.5.9 Wiring Distance Between Inverter and Motor

Discusses the impact of wiring distance on carrier frequency and leakage current.

3.2.6 Cable and Screw Dimensions of Main Circuit

Provides specifications for main circuit cables and terminal screws.

3.2.7 Ground Wire

Details grounding requirements and methods for ensuring a reliable ground connection.

3.2.8 Installation and Wiring of Braking Resistor and Braking Unit

Instructions for installing and wiring braking resistors and braking units.

3.3 Wiring of Control Circuit Terminal

Details the composition and layout of the control circuit terminals.

3.3.2 Functions and Wiring of Control Circuit Terminals

Explains the functions and wiring of various control circuit terminals.

3.3.3 Wiring of Analog Input Terminal

Instructions for wiring analog input terminals (AI1 and AI2) for voltage signals.

3.3.3.2 Wiring of Input Analog Current Signal of AI2 Terminal

Details how to wire the AI2 terminal for analog current signal input.

3.3.4 Wiring of Multi-function Input Terminal

Explains the wiring of multi-function input terminals, including COM and GND connections.

3.3.5 Wiring of Multi-function Output Terminals

Instructions for wiring multi-function output terminals (Y1) using internal or external power.

3.3.6 Wiring of Analog Output Terminals

Describes how to connect analog output terminals (M1, M2) to external analog meters.

3.3.7 Wiring of 485 Communication Terminals

Covers wiring RS485 communication terminals for connecting to a host.

3.3.8 Wire and Screw Dimensions of Control Circuit

Specifies wire diameters and tightening torques for control circuit wiring.

3.3.9 Precautions for Control Circuit Wiring

Safety and best practice precautions for wiring control circuits to avoid interference.

Chapter 4 Keyboard Operations

4.1 Keyboard Functions

Introduces the structure and capabilities of the LED keyboard for parameter setting and monitoring.

4.1.1 Structure of LED Keyboard

Describes the components of the LED keyboard, including displays, keys, and indicators.

4.1.2 Functions of Keys and Indicators on LED Keyboard

Details the specific functions of each key and indicator on the LED keyboard.

4.2 Operation Mode of Keyboard with Digital Tube Display

Explains the different menu levels and display modes of the keyboard interface.

4.2.1 Full Menu Mode (--A--)

Details how to navigate and modify parameters within the full menu mode.

4.2.2 User-defined Mode (--U--)

Explains how to set up custom shortcuts for frequently accessed parameters.

4.2.3 Non-default Mode (--C--)

Describes how to view and modify parameters that differ from the default settings.

4.2.4 Fault Information Display Mode (--E--)

Explains how to view fault records and related information.

4.3 Fault Monitoring

How to directly access fault information when the inverter is in a fault status.

4.4 Operation Monitoring

How to view and switch between monitoring parameters during operation.

4.5 Function of M.K Key

Details the function of the M.K key, defaulting to jog forwarding.

4.7 Run/Stop

How to start and stop the inverter using the keyboard.

Chapter 5 Trial Run

5.1 Inverter Commissioning Process

Outlines the step-by-step process for commissioning the inverter after installation.

5.2 Confirmation Before Power-on

Lists critical checks to perform before turning on the power supply for the first time.

5.3 Inverter Status Confirmation After Power-on

What to check on the control panel after powering on the inverter for normal status.

5.4 Precautions for Application Macro Setting

Guidance on using application macros and their effect on inverter configuration.

5.5 Start and Stop Control

Explains how to control the start and stop operations of the inverter.

5.5.1 Terminal Control of Start and Stop

Explains start/stop control using terminal inputs, detailing two-line and three-line control.

Three-line Control

Details three-line control logic for start/stop and direction using specific terminals.

5.6 Common Process Parameters of Inverter

Lists common inverter parameters with their default settings and attributes.

5.7 Motor Parameter Identification

Explains the importance and methods of identifying motor parameters for optimal control.

5.7.1 Parameter Identification Steps

Provides a step-by-step guide for performing motor parameter self-identification.

Chapter 6 Function Code Table

6.1 Description of Function Code Table

Explains the organization and categories of function codes in the A90 series inverter.

6.2 Table of Functional Parameters

A comprehensive table listing functional parameters, descriptions, units, defaults, and attributes.

Chapter 7 Function Code Details

7.1 Basic Function Parameter Group of F00 Group

Details parameters within the F00 group, covering basic functions like drive control and command source.

Three-line Control

Details three-line control logic for start/stop and direction using specific terminals.

7.2 Motor 1 Parameter Group of F01 Group

Details the parameters related to Motor 1, including type, power, voltage, and current.

7.3 Function Parameter Group of Input Terminal of F02 Group

Explains the functions and configurations of digital and analog input terminals.

7.4 Function Parameter Group of Output Terminal of F03 Group

Details the functions and configurations of digital and relay output terminals.

7.5 Start/Stop Control Parameter Group of F04 Group

Details parameters related to starting and stopping the inverter, including methods and braking.

7.6 VF Control Parameter Group of F05 Group

Details parameters specifically for V/F control mode, including curve settings and voltage compensation.

7.7 Vector Control Parameter Group of F06 Group

Details parameters for vector control mode, focusing on speed and torque regulation.

7.8 Fault Protection Parameter Group of F07 Group

Details various fault protection settings, including overload, voltage, and communication errors.

7.9 Multi-segment Speed and Simple PLC Parameter Group of F08 Group

Details parameters for multi-segment speed control and simple PLC functions.

7.10 PID Function Parameter Group of F09 Group

Details parameters for PID control functionality, including setting sources and gains.

7.11 Communication Function Parameter Group of F10 Group

Details parameters for Modbus communication setup, including address, baud rate, and data format.

7.12 User-selected Parameter Group of F11 Group

Allows users to select and assign specific function codes for quick access via the keyboard.

7.13 Keyboard and Display Function Parameter Group of F12 Group

Parameters related to keyboard operations, display settings, and parameter locking.

7.14 Torque Control Parameter Group of F13 Group

Details parameters for controlling motor torque and related functions.

7.15 Parameter Group of Motor 2 of F14 group

Parameters for configuring a second motor, mirroring Motor 1 settings.

7.16 Auxiliary Function Parameter Group of F15 Group

Parameters for auxiliary functions like jog operation, frequency hopping, and PLC control.

7.17 Virtual I/O Function Parameter Group of F17 Group

Parameters for configuring virtual input and output terminals.

7.18 Monitoring Parameter Group of F18 Group

Displays current status parameters of the inverter, not user-configurable.

7.19 Fault Record Parameter Group of F19 Group

Lists the types of the last three faults and inverter status at the time of failure.

Chapter 8 Motor Parameter Self-identification

8.1 Motor Parameter Self-identification

Explains the process of automatically testing and storing motor parameters for optimal control.

8.2 Precautions Before Self-identification

Lists important precautions and conditions to be met before performing motor parameter self-identification.

8.3 Self-identification Steps

Provides a step-by-step guide for performing motor parameter self-identification.

Chapter 9 Fault/Warning Solutions

9.1 Fault Content

Details fault codes, their causes, and corresponding solutions for abnormal inverter statuses.

9.2 Failure Analysis

Provides analysis and solutions for common operational failures and abnormal motor rotation.

9.2.1 Failure in Parameter Setting of Function Codes

Analyzes failures related to incorrect function code settings or parameter locking.

9.2.2 Abnormality of Motor Rotation

Addresses issues where the motor does not rotate or rotates in the wrong direction.

9.2.3 Too Long Acceleration Time of Motor

Discusses causes and solutions for excessively long acceleration times.

9.2.4 Too Long Deceleration Time of Motor

Addresses issues related to excessively long deceleration times, especially with braking.

9.2.5 Electromagnetic Interference and RF Interference

Explains causes of EMI/RFI and provides mitigation measures.

9.2.6 Action of Leakage Circuit Breaker

Discusses the function and selection of leakage circuit breakers.

9.2.7 Mechanical Vibration

Addresses mechanical vibration issues caused by resonance with inverter frequencies.

9.2.8 Motor Rotation in Absence of Inverter Output

Analyzes why the motor might not rotate when the inverter has no output, focusing on DC braking.

9.2.9 Inconsistency Between Output Frequency and Set Frequency

Discusses situations where output frequency differs from set frequency, possibly due to limits.

Chapter 10 Maintenance

10.1 Daily Maintenance of Inverter

Provides guidelines for regular daily checks and cleaning to ensure inverter longevity.

10.2 Instructions for Inverter Warranty

Outlines the warranty service policy and conditions for the inverter.

Chapter 11 Optional Accessories

11.1 Braking Resistor

Explains the purpose and selection criteria for braking resistors.

11.2 Braking Unit

Introduces the BR100 series braking units compatible with the A90 series inverters.

11.3 Selection of Connecting Wires

Provides guidance on selecting appropriate wires for connecting braking units and resistors.

Chapter 12 MODBUS Communication Protocol

12.1 Applicable Scope

Defines the series and network types supported by the Modbus communication protocol.

12.2 Interface Mode

Describes the RS-485 communication interface mode, baud rates, and data formats.

12.3 Protocol Format

Explains the structure of a standard Modbus RTU message, including tags and data fields.

12.3.1 Message Format

Details the components of a Modbus RTU message frame.

12.3.2 Address Code

Explains the address ranges for slave and broadcast communication.

12.3.3 Function Code

Classifies the Modbus function codes used by the A90 series.

12.3.4 Register Address Distribution

Details the register address mapping for function codes and control words.

12.3.5 Definition of Frame Data Length

Explains how frame data lengths vary for different function codes in RTU format.

12.3.6 CRC Check

Explains the Cyclic Redundancy Check calculation process for ensuring data integrity.

12.3.7 Exception Response

Describes how the slave station returns exception responses to the master station for errors.

12.4 Protocol Description

Provides a description of the Modbus protocol, including time intervals.

12.4.1 Definition of Inter-frame and Intra-frame Time Interval

Defines idle time intervals for normal and exceptional frames based on baud rate.

12.4.2 Data Frame Processing

Explains how received data frames are preprocessed and processed.

12.4.3 Response Delay

Defines response delay and factors affecting it, like EEPROM operations.

12.4.4 Communication Timeout

Defines communication timeout and when it is considered exceptional.

12.5 Examples

Provides examples of Modbus communication sequences for common operations.

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