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GTJZ1012
Sinoboom GTJZ1012 Maintenance Manual
92 pages
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GTJZ0612/0612/2146
GTJZ0812/0812/2746
GTJZ1012/1012/3346
GTJZ1212/1212/4047
Maintenance
Manual
Part
No.501043110002
Rev:
A
Aug
2020
G
T
JZ
0608E
(2132E)
G
T
JZ
0808E
(2732E)
G
T
JZ
0808E
(2732E)
G
T
JZ
0808E
(2732E)
长沙市宁乡高新技术产业园区金洲大道东
128
号
0731-87116111
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我们一直在追求新的高
度
尺寸
:
210×285mm
20mm
20mm
产品说明书
PRODU
C
T
MAN
U
AL
2
Table of Contents
Table of Contents
9
Introduction
11
Performance Parameters
13
Specification
13
Power System Specifications
19
Specifications
20
Hydraulic Hose Torque
21
Hydraulic Fitting Torque
21
Hydraulic Hose and Fitting Torque
24
Procedure
24
Fastener Torque Specifications
24
Safety
27
Safety Definitions
27
Reporting Accidents
27
Electrocution Hazards
27
Tipping Hazards and Rated Load
28
Work Environment Hazards
30
Unsafe Operation Hazards
31
Fall Hazards
32
Collision Hazards
33
Crush Hazards
34
Explosion and Fire Hazards
34
Damaged Machine Hazards
34
Bodily Injury Hazards
34
Battery Hazards
35
Charging the Battery
35
Handling the Battery
35
Hydraulic Systems Hazard
36
Welding and Polishing Requirements2-10
36
After Using the Machine
36
System Descriptions
37
Power
37
Hydraulic System
37
Electrical System
37
Machine Control System
37
Safety Measures
37
Maintenance
39
Conducting a Pre-Delivery Inspection
39
Following Amaintenance Schedule
40
Completing a Repair & Inspection
40
Report
40
Checklist Aprocedures
43
Inspect All Manuals
43
Inspect All Decals
43
Inspect Damaged, Loose or
43
Lost Parts
43
Inspect Hydraulic Oil Level
44
Inspect Hydraulic Oil Leakage
44
Functional Tests
44
Inspect Emergency Lowering
47
Function
47
Test Braking Device
47
Time Test
47
Testing Traveling Speed
48
Platform Is Lifted State)
48
Testing Traveling Speed (Platform Is Fully Retracted State)
48
Inspect the Tilt Protection
49
Function
49
Test the Pothole Guard
49
Inspect Platform Weighing
49
System(Optional)
49
Limit
51
Inspect the Battery Level
51
Perform Maintenance after
51
Days
51
Checklist Bprocedures
52
Inspect Electric Wires
52
Fasteners
52
Inspect Battery
53
Inspect Hydraulic Oil
54
Inspect Hydraulic Oil Tank
54
Ventilation System
54
Inspect Brake Manual Release
54
Function
54
Checklist Cprocedures
55
Replace Hydraulic Oil Tank Air
55
Filter
55
Checklist Dprocedures
55
Inspect Scissor Arm
55
Installation Bearing
55
Inspect Chassis Slider
56
Replace Hydraulic Oil Tank
56
Return Oil Filter Element
56
Oil
56
Inspect Key Structural Parts
57
Maintenance Procedures
59
Platform Components
59
Removing the Platform Controller
59
Removing the Platform
59
Removing the Extension Platform
60
Scissor Arm Components
60
Removing the Scissor Arm
60
Removing the Lifting Oil Cylinder
60
Chassis Components
61
Removing the Drive Motor
61
Removing the Front Wheel Bracket
61
Removing the Steering Cylinder
62
Removing the Brake
62
Removing the Battery
62
Hydraulic System
63
Testing the Function Pump
63
Removing the Hydraulic Power Unit
63
Removing the Hydraulic Pump
63
Removing the Hydraulic Oil Tank
64
Removing the Hydraulic Valve Block5-6
64
Installing the Cartridge Valve
64
Regulating the Platform Lifting
65
Overflow Valve
65
Adjusting the Steering Overflow
66
Valve
66
Adjusting the Emergency Lowering
66
Handle
66
Hydraulic Symbols
67
Hydraulic Schematic Diagram
68
Electrical System
70
Description
70
Use and Maintenance of Lead-Acid Battery
70
Maintenance
70
Use and Care of Lead-Acid Battery
74
(Maintenance-Free)
74
Use and Care of Lithium Battery
74
Trouble Diagnosis
75
System
75
Fundamental Troubleshooting
80
Electrical Symbols
83
Electrical Schematic Diagram
85
Appendix 1: Prepare the Work Record before Delivery
87
Appendix 2: Repair & Inspection Report
89
Other manuals for Sinoboom GTJZ1012
Operation Manual
92 pages
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Sinoboom GTJZ1012 Specifications
General
Working Height
12.2 m
Platform Height
10.2 m
Platform Capacity
230 kg
Overall Length
2.49 m
Machine Weight
3300 kg
Tire Type
Solid
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